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06-06-2011, 09:15 AM
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Junior Member
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Member #15743
Join Date: Jun 2011
Location: Georgia
Posts: 14
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Sportsman 500 Brake questions
Recently purchased a 05 Sportsman 500 HO. Have done brakes on cars but ATVs are new to me. Pulled the wheels to check the brakes. All pads look like they have about 1/4 left on the pads. What is the minimum on ATV brake pads. Also, can hand turn the rotor but it is pretty tight. Is this the way the calipers should be?
A newbie says thanks!
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06-06-2011, 11:04 AM
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Polaris ATV Junkie!
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Member #858
Join Date: Jul 2009
Location: Penna
Posts: 536
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Quote:
Originally Posted by blueridgerunner
Recently purchased a 05 Sportsman 500 HO. Have done brakes on cars but ATVs are new to me. Pulled the wheels to check the brakes. All pads look like they have about 1/4 left on the pads. What is the minimum on ATV brake pads. Also, can hand turn the rotor but it is pretty tight. Is this the way the calipers should be?
A newbie says thanks!
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Well dude...if their that low then replace them....rotors are going to be tight remeber your turning axles too...normal for the calibers...unless your having a pulling problem when you brake....Muddie49
__________________
2009 Polaris 500 HO 
Front&Rear Brush Guards
2500lb Polaris Winch
2" Ez install lift kit
26inch Zillas & 14 inch ITP wheels ..
Front &Rear Extenders
Polaris hand guards
K&N airfilter box system
My FenderGuards
EPI Clutch System
SunPro Temp gauge
Xbow Gripper mount
~DOWN&DIRTY~
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06-06-2011, 02:06 PM
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Junior Member
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Member #15743
Join Date: Jun 2011
Location: Georgia
Posts: 14
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Thanks Muddie
Wasnt sure about the pad thickness since it is such a light vehicle.
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06-06-2011, 05:33 PM
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Extreme ATV Enthusiast
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Member #3805
Join Date: Mar 2010
Location: us
Posts: 436
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Buy a new set of pads then bleed your system, make sure that the rotors are still usable.
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06-07-2011, 02:56 AM
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Extreme ATV Enthusiast
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Member #5074
Join Date: May 2010
Location: Pierrefonds Quebec
Posts: 341
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On most models the service limit is 0.150" including the steel backing plate. New they are 0.275".
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06-16-2011, 04:41 PM
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Supporting Vendor
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Member #994
Join Date: Jul 2009
Location: Gladstone, MI
Posts: 14
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Yeah a qtr inch of pad is still pretty decent these pads typically are about .30 -.35 of a inch. Keep an eye on them as they can wear quickly in mud and water. If you need pads check out our site ATV and Motorcycle - brakes or brake pads - Race Driven
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