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01-31-2012, 08:54 PM
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Extreme ATV Enthusiast
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Member #22134
Join Date: Jan 2012
Location: South Carolina
Posts: 217
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Squeeky Suspension
I just purhased a new Sportsman 400 HO and have noticed that the suspension constantly squeeks the entire time im riding. I checked all the grease fittings and they have all been greased well from the factory. Could it be in the springs? If any others have had a problem like this please chime in. Thanks
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02-03-2012, 05:45 AM
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Polaris ATV Junkie!
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Member #20681
Join Date: Nov 2011
Location: Dallas, TX
Posts: 510
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The grease fittings are not full from the factory, even though they have grease on the nipple.
I grease my bikes every time i ride them because I have had to put new bushings in a trail blazer before and it was NOT fun.
FYI, mine still squeaks at the top steering pivot; there is no grease zerk there, but I am going to look into putting one on it.
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2012 Sportsman 500, Red.
Highlifter HD Springs all around, Moose pregressors on front (not activated). EPI 'patv1' primary clutch spring, UNI air filter w/ PJ-1 oil. K&N Model KN-303 oil filters. Bikemaster foam grips.
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My ATV-GURU bumpers ARE FOR SALE, front and rear, BRAND NEW. Me a reasonable offer and they are YOURS.
(As you probably already know, they are currently unavailable from TheAtvSuperstore.com /ATV-Guru for an undisclosed amount of time).
http://www.polarisatvforums.com/foru...500-800-a.html
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02-03-2012, 05:47 AM
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Extreme ATV Enthusiast
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Member #19332
Join Date: Oct 2011
Location: Red Deer, AB
Posts: 344
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A buddy of mine had a terrible whining noise on his 400. He just started leaving her at home.
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2011 Sportsman XP 850 EPS
Nicknamed "KATT" (Kickass All Terrain Toy)
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Polaris Thumb Warmer
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"I fire up the willing engine,
Responding with a roar.
Tires spitting gravel,
I commit my weekly crime..."
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02-03-2012, 05:52 AM
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Extreme ATV Enthusiast
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Member #10066
Join Date: Dec 2010
Location: California
Posts: 263
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I have the same problem somewhere in the rear suspension. Having trouble figuring where the squeak is coming from and I grease my zerks after every ride. I'm thinking it's coming from the upper arms that don't have the zerk fittings, but not sure. Annoying huh? Makes it sound like an old beat up wheeler, lol.
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02-03-2012, 06:13 AM
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Polaris ATV Junkie!
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Member #20681
Join Date: Nov 2011
Location: Dallas, TX
Posts: 510
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Interesting...the 2012 500 has 6 zerks on the rear, 3 on each side, for each pivot. None on the rear hub though.
I was disappointed there was not a zerk for the ball joints on the front
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02-03-2012, 07:05 AM
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Polaris ATV Junkie!
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Member #1958
Join Date: Nov 2009
Location: SE Kentucky
Posts: 898
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That's just new and very tight rubber bushings. Soak them all down good with WD40 or some other penetrating oil including the shock bushings and they'll quiet down.
Hey Sgtpatiolantern, I bet she wishes she'd kept her mouth shut now don't she.
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02-03-2012, 08:44 PM
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Extreme ATV Enthusiast
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Member #10066
Join Date: Dec 2010
Location: California
Posts: 263
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Quote:
Originally Posted by factionfx
Interesting...the 2012 500 has 6 zerks on the rear, 3 on each side, for each pivot. None on the rear hub though.
I was disappointed there was not a zerk for the ball joints on the front 
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Mine only has 2 zerks, one on each side in the rear on the lower arms. They must have gotten some complaints about not enough grease fittings and ended up adding some.
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02-03-2012, 10:08 PM
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Extreme ATV Enthusiast
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Member #22134
Join Date: Jan 2012
Location: South Carolina
Posts: 217
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I greased all the zerks tonight and the front has really quited down. I think the rear is coming from the rear hubs. To bad there is no zerks on those. Oh well ill just keep riding. Thanks for all the replies...
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02-05-2012, 09:32 PM
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Extreme ATV Enthusiast
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Member #10066
Join Date: Dec 2010
Location: California
Posts: 263
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Quote:
Originally Posted by polman500
That's just new and very tight rubber bushings. Soak them all down good with WD40 or some other penetrating oil including the shock bushings and they'll quiet down.
Hey Sgtpatiolantern, I bet she wishes she'd kept her mouth shut now don't she.
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Thanks polman, I used some WD40 on the bushings in the rear that made noise and now NO MORE NOISE!! That was an easy fix.
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02-06-2012, 07:49 AM
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Polaris ATV Junkie!
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Member #1958
Join Date: Nov 2009
Location: SE Kentucky
Posts: 898
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Yeah pathfinder, sometimes its easy to overlook the simple things. If the WD40 doesn't last or dries out try a little regular motor oil from a squirt can for a more long lasting fix.
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