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Old 08-28-2011, 10:06 AM
makeshift13's Avatar
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2010 polaris 500 H.O idle issues

Hope someone here could help me out. My buddy has a 2010 500 sportsman and the problem we are having is after riding it dies at idle. we checked the plug, air filter and tried to adjust the carb but the idle screw would not turn. so we adjusted the throttle cable and got the RPM's to 1350-1400 which is good according to the owners manual. this was all done last night , this morning he starts it and rides for awhile now the idle is at 1700 and the slightest adjustmennt of the throttle cable it dies out. only thing we havent done is take the carb apart and clean any help would be sweet. thanks in advance
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Old 08-29-2011, 03:54 AM
itsfit's Avatar
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I know on my 08 it was hard to turn try again with idle screw and reset the throttle cable
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Old 08-29-2011, 02:26 PM
makeshift13's Avatar
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Alright I will try that again but when I say hard to turn I mean hard I was afraid of breakingthe cable. Its the weirdest thing I never seen a Carb not adjust right but thatnks ill try again
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MINE- 2011 polaris 800, 27in Moto Max tires, 14 in Nuke rims....more to follow

HERS - 2008 suzuki king quad 450 , snorkled , 27in GBC gators ,12 in ITP SS108 rims, offroad sound system....more to follow
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Old 08-29-2011, 03:35 PM
AKStew's Avatar
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I agree, try again with the idle screw. It's not supposed to turn easily or it would vibrate out of adjustment. You are asking for a runaway ATV if you use the throttle cable to adjust the idle. IIRC, throttle play is 1/16" to 1/8" and the idle speed is 1200 +/-100 rpms.

Stew
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2011 Sportsman 500 HO Touring: Polaris 3500 lb. Winch, Kimpex Adventure XL Trunk, 7" Passenger Foot Risers, UNI Foam Filter
2006 Sportsman 500 X2 EFI: Superwinch Terra 25 w/Synthetic Rope, Kolpin 4 gal Gas Pack, 3" Passenger Foot Risers, 3-Headlight Mod, K&N Filter

SOLD 2010 Sportsman 300: Polaris 2500 lb. Winch, Kolpin Rear Seat (for the dog), UNI Foam Filter
SOLD 2006 Sportsman 700 Twin EFI: 27" Mud-Lite XTR, Superwinch Terra 35 w/Synthetic Rope, Polaris HD Front Springs, OEM Front Bumper Guard, WES Rear Seat, Kimpex Fender Guards w/Footpegs, 3-Headlight Mod, K&N Filter, Symtec Heated Grips
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Old 09-02-2011, 10:40 AM
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Did you check the throttle position sensor up by the thumb throttle to make sure you have the right amount of cable slack? If there is not enough it will sense a stuck throttle cable and it will die at idle. You have to make sure the 2 contacts don't touch when you let off the gas and it returns to idle or it will die. It has nothing to do with the set idle speed.
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04 Sportsman 700 efi black and silver, Big Gun Evo exhaust and tuner,3 light mod,reverse override,bar and thumb warmers,Moose pregressors,Black Rock wheels,Polaris(warn) winch and plow, 2 inch receiver, Filtermag.
08 Sportsman 500 efi Browning camo, Big gun Evo exhaust and tuner,3 light mod,reverse override,bar and thumb warmers,Moose pregressors,Polaris(warn) winch, Cycle Country plow, 2 inch receiver, Black rock wheels,Filtermag
00 Magnum 325 not very HO green, rolled, wrecked and rebuilt,heated grips and thumb warmer, Filtermag.
88 Yamaha Warrior 350 my first
88 Honda Foreman 350 takes care of the yard work
91 Suzuki DR 350 solves the urge to ride wheelies and catch big air
05 Kawasaki KLR 650 scratches the paved road itch
92&93 Indy 500 EFI SKSs takes care of the need to get away from home in the winter
04 Yerf Dog spiderbox buggy was supposed to be for the kids but I find I cant quit tinkering with it
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Old 09-02-2011, 10:54 AM
bakada's Avatar
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Did you check the throttle position sensor to make sure you have the proper slack in the cable. If the slack isn't right and the 2 contacts touch it thinks you have a stuck throttle and it kills the bike when you let off the gas and it returns to idle.

Sorry for the double post. My wifi is giving me fits and I didnt know the first post went through.
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04 Sportsman 700 efi black and silver, Big Gun Evo exhaust and tuner,3 light mod,reverse override,bar and thumb warmers,Moose pregressors,Black Rock wheels,Polaris(warn) winch and plow, 2 inch receiver, Filtermag.
08 Sportsman 500 efi Browning camo, Big gun Evo exhaust and tuner,3 light mod,reverse override,bar and thumb warmers,Moose pregressors,Polaris(warn) winch, Cycle Country plow, 2 inch receiver, Black rock wheels,Filtermag
00 Magnum 325 not very HO green, rolled, wrecked and rebuilt,heated grips and thumb warmer, Filtermag.
88 Yamaha Warrior 350 my first
88 Honda Foreman 350 takes care of the yard work
91 Suzuki DR 350 solves the urge to ride wheelies and catch big air
05 Kawasaki KLR 650 scratches the paved road itch
92&93 Indy 500 EFI SKSs takes care of the need to get away from home in the winter
04 Yerf Dog spiderbox buggy was supposed to be for the kids but I find I cant quit tinkering with it

Last edited by bakada; 09-02-2011 at 11:06 AM.
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Old 02-03-2014, 03:18 PM
Rob Hall's Avatar
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2010 Sportsman HO, Throttle sensor position

I was having an issue with with my choke not working and once i did get the machine running it quit everytime i tried to idle. Your advise was right on, the contacts in the throttle control were touching. Easy fix, thanks.
Ice fishing on Mitchells Bay today, great weather at last but thick ice and few fish, try again tomorrow with a machine that is working the way it should.
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Old 02-03-2014, 03:26 PM
bakada's Avatar
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Quote:
Originally Posted by Rob Hall View Post
I was having an issue with with my choke not working and once i did get the machine running it quit everytime i tried to idle. Your advise was right on, the contacts in the throttle control were touching. Easy fix, thanks.
Ice fishing on Mitchells Bay today, great weather at last but thick ice and few fish, try again tomorrow with a machine that is working the way it should.
Good deal. That one had me ready to tear everything apart to figure it out what was happening until some one on here told me to check the contacts. Simple easy fix.
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04 Sportsman 700 efi black and silver, Big Gun Evo exhaust and tuner,3 light mod,reverse override,bar and thumb warmers,Moose pregressors,Black Rock wheels,Polaris(warn) winch and plow, 2 inch receiver, Filtermag.
08 Sportsman 500 efi Browning camo, Big gun Evo exhaust and tuner,3 light mod,reverse override,bar and thumb warmers,Moose pregressors,Polaris(warn) winch, Cycle Country plow, 2 inch receiver, Black rock wheels,Filtermag
00 Magnum 325 not very HO green, rolled, wrecked and rebuilt,heated grips and thumb warmer, Filtermag.
88 Yamaha Warrior 350 my first
88 Honda Foreman 350 takes care of the yard work
91 Suzuki DR 350 solves the urge to ride wheelies and catch big air
05 Kawasaki KLR 650 scratches the paved road itch
92&93 Indy 500 EFI SKSs takes care of the need to get away from home in the winter
04 Yerf Dog spiderbox buggy was supposed to be for the kids but I find I cant quit tinkering with it
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  #9 (permalink)  
Old 02-04-2014, 08:38 AM
InRBigness's Avatar
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Posts: 2,050
adjust ATC to proper specs on handle bar. It is not for idle adjustment.

Warm up the quad thoroughly and use pliers or screwdriver if you have the remote carb adjustment and adjust it there. If you don't warm it up, it will speed up when the quad is fully warmed up.
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12 Starfire Blue Sportsman 850XPHO LE EPS:
- Fender guards, 3500lb PolarisHD winch, Polaris hand warmers, Powermadd hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles, QSC clutch kit

12 Bronze Mist Sportsman 850XPHO EPS
- 3500lb PolarisHD winch, Polaris hand warmers, Powermadd Hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, Front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles

08 Sportsman 500HO
-26" STI Black Diamond, Kimpex box with seat, Rack/Fender guards, Uni Air Filter, HID lights, Ricochet A-Arm guards, Polaris 3500HD, Polaris hand/thumb warmers, EPI clutch, Rhino front axles

01 500HO Plow Machine
-Kenda Bearclaws, Kimpex Plow, hand warmers, Warn winch

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2000 Xplorer 400 4x4- owned 10 years
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