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Old 12-24-2016, 04:21 PM
wildwalleye's Avatar
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Looking to "Crank up HP" a bit, any suggestions?

Hi,

I have a 2003 carb Polaris Sportsman 700. I am looking to see what I can do to add some Power to my machine. I don't trail ride with it, I use it for Utility work around my fishing resort. I haul and drag a lot of dock sections, boat lifts etc.

I am looking for any ideas or suggestions you guys might have to increase the Horsepower or power in general to make work like dragging boat lifts and such around a bit easier. So I am just wondering what you guys think I could do or add to it, short of a new motor, to give it some more power. I am not looking for speed, just power or torque.

I have not done much to it in the 6 or so years that I have owned it. Just regular maintenance type things, fluid changes, u-joints and boots, the electrical system upgrade for that flawed one they put in at the factory and that's about it. I am going to rebuild the Water pump area because I have some oil in my antifreeze and that appears to be the problem, that seal in there. I might start that tonight.

Also, a couple of things I have noticed with it is a clunking when taking off or moving slowly, I have read that they do have some normal clunking like that but not sure. After changing all the fluids I am also having a bit of a problem "finding" reverse. Before I used to just pop it in "R", now it seems to be touchy and I have to "feel" for it to get it into Reverse even if the display says I am in Reverse. A couple of times it even popped out of Reverse. This is the only gear this happens in.

Any help or suggestions you guys might have would be appreciated. I have been reading this forum for several years but don't post very often lol.
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Old 12-24-2016, 05:06 PM
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mvn mvn is offline
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Sounds like your clutches needs some attention. They are due for disassembly, cleaning and wear items changed. If you're looking for more torque, I'd look at a clutch kit in combination with a carb kit.

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