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Old 01-26-2011, 04:33 PM
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Polaris Fault Codes

Can anyone tell me if Polaris used the same fault codes for all bikes for all years or have they changed over time?

I'm trying to find a list of fault codes for a 2003 Sportsman 500 H.O.
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Old 01-26-2011, 06:35 PM
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They do change a little through the years and models.
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Old 01-26-2011, 07:10 PM
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the codes used are different between the single cylinder and twin's because they use different EFI systems.

The single's use the Visteon system while the twins use a Bosch system.
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Old 01-26-2011, 07:13 PM
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21 Loss of Synchronization
22 TPS Circuit: Open and Short To Ground
22 TPS Circuit: Short To Battery
23 RAM Error: Defective ECU
25 Transmission Input - Invalid Gear
26 Vehicle Speed Sensor - Implausible
41 Air Temp Sensor: Open or Short Circuit to Sensor Voltage (ECU)
41 Air Temp Sensor: Short Circuit to Ground
42 Engine Temperature Sensor Circuit: Short To Ground
42 Engine Temperature Sensor Circuit: Open or Short to Battery
45 Barometric Pressure Sensor: Circuit Low Input
46 Barometric Pressure Sensor: Circuit High Input
51 Injector 1: Open Load
51 Injector 1: Short Circuit to Ground
51 Injector 1: Short Circuit to Battery
52 Injector 2: Open Load
52 Injector 2: Short Circuit to Ground
52 Injector 2: Short Circuit to Battery
54 Engine Temperature Lamp: Open Load
54 Engine Temperature Lamp: Short Circuit to Ground
54 Engine Temperature Lamp: Short Circuit to Battery
55 Diagnostic Lamp: Open Load
55 Diagnostic Lamp: Short Circuit to Ground
55 Diagnostic Lamp: Short Circuit To Battery
56 Pump Relay Open Load
56 Pump Relay Short Circuit to Ground
56 Pump Relay Short Circuit to Battery
58 Cooling Fan: Open Load
58 Cooling Fan: Short Circuit to Ground
58 Cooling Fan: Short Circuit to Battery
61 End of Diagnostic

Here are the blink codes for the single cylinder EFI's. The single cylinder EFI uses a
Visteon system instead of Bosch.

21 Loss of Synchronization
22 TPS Low
22 TPS High
25 Transmission Input Invalid Gear
26 Vehicle Speed Sensor Implausible
31 System Voltage Low
31 System Voltage High
41 Air Temp Sensor (IAT) Low Voltage
41 Air Temp Sensor (IAT) High Voltage
42 Engine Temperature Sensor Circuit Low Voltage
42 Engine Temperature Sensor Circuit High Voltage 44 Crank Position Sensor (CPS) Circuit Fault
45 Barometric Pressure Sensor (MAP) Low Input
46 Barometric Pressure Sensor (MAP) High Input
47 IAC Open Load
47 IAC Short to Ground
51 Injector Open Load/Short to Ground
51 Injector Short to Battery
55 Diagnostic Lamp Open Load
55 Diagnostic Lamp Short to Ground
55 Diagnostic Lamp Short to Battery
56 Fuel Pump Open Load/Short to Ground
56 Fuel Pump Short to Battery
61 End Sequence
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Old 01-26-2011, 07:14 PM
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Are these codes accurate for the non-EFI bikes such as our 500 H.O.?
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