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03-03-2011, 06:30 PM
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Junior Member
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Member #12596
Join Date: Mar 2011
Posts: 1
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2008 Polaris Sportsman 500 EFI HO fuel tank vent line ??? please help...
I have two lines leading into the area behind the top headlight assembly on the steering column. Both lines are clear plastic approximately 1/4 inch thick. (similar to fish tank tubing) Both lines lead to a T valve. Two ends of the T valve have check valves on them, and one end of the T valve is open. It's a long story however, I have the T valve all mixed up.
One line leads from the fuel tank for sure. I believe it is a vent line for the fuel tank. I think that goes to the check valve for sure. However, which way should I have the check valve? Air going into the fuel tank? Or air venting out of the fuel tank?
The other line comes up from inside the steering column to the T valve. I'm not sure where this line is going to or coming from. Do I hook this to the check valve or the open end of the T valve? If I hook it to the check valve, which way do I have the air going? Down into the line or out of the line?
I have called 5 different dealers and gotten 5 different answers. I called Polaris, and they told me to call a 6th dealer.
Any help would be greatly appreciated. Thank you in advance.
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03-03-2011, 06:38 PM
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Polaris ATV Legend
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Member #5629
Join Date: Jun 2010
Location: Southern West Virginia
Posts: 1,631
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Out of the tank. JMO
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Con
 2007 Sportsman 800 efi , L&R tall windshield, Viper Max 4000 lb. winch with 3/16" Amsteel rope by Atv Winch Rope, 25' Amsteel tow rope by Atv Winch Rope, RDC fairlead, RDC deluxe gas cap, RDC shifter, RDC overflow bottle cap, RDC 2" lift , 27" Maxxis bighorns s/w on Vision Outback 12" wheels, Uni air filter, Dalton o/bl primary clutch spring, front and rear brushguard, front and rear rack extensions, and a SanAngelo backrest
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03-03-2011, 09:50 PM
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Super Moderator
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Member #193
Join Date: Feb 2009
Location: Port Angeles WA
Posts: 11,419
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Welcome to the board! 
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03-03-2011, 10:15 PM
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Extreme ATV Enthusiast
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Member #6542
Join Date: Aug 2010
Location: North Virginia
Posts: 478
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Go to partshark.com and download the 2009 500 XP service manual. Look at the top of page 4.9.
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2010 Polaris 850 XP, Warn XP-30 Winch, KFI Winch Mount, Steel Front & Rear Rack Extenders
My neighbor called the cops because I was playing Radar Love too loud.... they arrested him.
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