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When i bought my Xplorer last spring the 4wd didnt work at all, I'm a proffessional mechanic and i spent many hours trying to get it to work, spent $300 in front end parts also, those coils are $75 each, honestly you can spin it all off the ground with no fluid in the hubs, i found one time after the sleeve wasnt in all the way, by taping it in slightly i got the magnetism to increase greatly, also with hubs off hilliards off just applying the coils you should be very hard to turn the armatures by hand.
You also try swapping the armature plates to see if there's any improvement?
Honestly people may like the hilliard clutch but i think it's the biggest headache of all 4WD quads made.
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