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Old 09-08-2012, 08:48 AM
Rango's Avatar
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4WD wont engage, any help?

The 4WD on my '09 Sportsman 500 works fine as long as the icon on the instrument panel is on. The icon goes out and the front wheels wont engage.
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Old 09-08-2012, 09:08 AM
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I'm not too familiar with the newer transmissions, but on the older (pre 2000s) I've had issues with engagement, what you can first try doing is taking the shift lever linkage off and manually move the lever on the transmission into the 4wd position. if it stays in 4wd then you need to adjust the linkage length, if it slips out you have rounded gears/ cogs from being out of adjustment. you will need to pull out the transmission and replace the worn parts
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Old 09-08-2012, 04:06 PM
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Quote:
Originally Posted by Rango View Post
The 4WD on my '09 Sportsman 500 works fine as long as the icon on the instrument panel is on. The icon goes out and the front wheels wont engage.
This could also be a symptom of an electrical problem. The icon's going out b/c power to the lamp from whatever is controlling it (and the AWD) is being lost. Follow the logical path back from the light. It may or may not be electrical but you just need the schematic for a place to start and it'll take you to the problem anyway
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'01 Polaris Sportsman 500 HO project (needs a 'lil TLC. OK, OK, a LOT of TLC)
My first 4WD ATV!

1" wheel spacers, 25" STI Black Diamond Tires, Front and rear storage with seat.

My other ride is a 2-stroke sport quad.
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