Polaris ATV Legend
Join Date: Sep 2010
Location: Winnipeg, Manitoba
If you have replaced the buttons already,then you have over tightened the spring or tensioned it the wrong way when you put it back together. The sheaves on the secondary should be spreading apart as the primary makes the belt tighter. They are not. It is definately a secondary problem.
On my old 400's you just needed a bit of preload on the spring and my 500HO needed none. Just put it in the holes marked "2"
12 Starfire Blue Sportsman 850XPHO LE EPS:
- Fender guards, 3500lb PolarisHD winch, Polaris hand warmers, Powermadd hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles, QSC clutch kit
12 Bronze Mist Sportsman 850XPHO EPS
- 3500lb PolarisHD winch, Polaris hand warmers, Powermadd Hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, Front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles
08 Sportsman 500HO
-26" STI Black Diamond, Kimpex box with seat, Rack/Fender guards, Uni Air Filter, HID lights, Ricochet A-Arm guards, Polaris 3500HD, Polaris hand/thumb warmers, EPI clutch, Rhino front axles
01 500HO Plow Machine
-Kenda Bearclaws, Kimpex Plow, hand warmers, Warn winch
Faithful friends no longer with me:
94 Sportsman 400 4x4- owned 18 years
2000 Xplorer 400 4x4- owned 10 years