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03-14-2010, 09:09 AM
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Junior Member
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Member #3629
Join Date: Mar 2010
Location: Dirty South, GA
Posts: 5
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2004 ATP 500 HO 4x4/elec. issue
Hello All!
Can anyone help? I have a 04 ATP that won't activate the AWD. The first thing I noticed was the cluster no longer indicated the gear in. Rest of cluster is fine. Also unit would not go into diagnostic mode. Here's the puzzle to me, If I (using a test light) ground out the drum switch/gear position switch I then get the cluster indicator to reflect a gear which thus engages the AWD. With that said, where is my problem? Where would the Drum switch normally get it's ground from and how do i fix?
Thanks all. Look forward to visiting often.
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03-14-2010, 09:39 AM
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Extreme ATV Enthusiast
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Member #2326
Join Date: Dec 2009
Location: Middle Tn
Posts: 468
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The gear selector switch for the transmission maybe faulty
__________________
95 Magnum 425 4x4 , 500HO carb & air box
98 Trail Boss 250
94 400L 4x4
2007 Hawkeye 300
If it ain't broke, I can't afford it!
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03-14-2010, 11:39 AM
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Junior Member
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Member #3629
Join Date: Mar 2010
Location: Dirty South, GA
Posts: 5
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Is there a way to test it?
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03-14-2010, 03:10 PM
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ATV Enthusiast
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Member #3641
Join Date: Mar 2010
Location: Manitoba
Posts: 31
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look at the connector on the rear left side of your transmission, there may be 4 or 6 wires either the brown or your black wire is the ground, splice and ground out to the frame see if that helps. if not call your polaris dealership and ask if there is a recall on your computer/ECM there was plenty recalled on 2004 models it may have something to do with it.
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03-15-2010, 08:05 AM
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Junior Member
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Member #3629
Join Date: Mar 2010
Location: Dirty South, GA
Posts: 5
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ManitobaHemi....You were/are correct. The ground is in-fact the brown however grounding it had no affect. On the other hand, splicing a ground to any of the other wires (I chose the H gear which is the blue/red) gave me a "H" gear indicator on the cluster which in turn allowed the AWD to function normally. The only drew back was/is the cluster indicator regardless of gear in always reads "H". In close, if I need the cluster to tell me what gear I'm in, I need alot more help then you guys can provide.
THANK YOU ALL FOR HELPING. LOVE THIS SITE!
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