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Old 11-16-2010, 04:06 PM
brivy1900's Avatar
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Location: Mpls, Mn
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DIY Carb removal ??

Does anyone have a video, diagram, or pointers to remove a carb on a 2002 sportsman 500. Need to clean it. Looks fairly simple, but I would love to have something to fall back on since I HAVE NEVER DONE IT. THANX
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Old 11-16-2010, 05:41 PM
cookies's Avatar
Polaris ATV Junkie!
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it's very simple. you're going to have to take the seat off, side plastics and tank. loosen boot from airbox and to the engine intake. take all hoses off, as well as throttle. pull it out. it's really that simple.

if you do not know of any previous carb work on that machine i would suggest you get a rebuild kit for it before you pull it. it'll only be $20-30 and well worth it.
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