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01-27-2012, 06:45 PM
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ATV Enthusiast
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Member #15153
Join Date: May 2011
Location: Rhode Island and own some riding land in ME!
Posts: 70
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A little fab work!
So I want a way to mount and old Fuel Pack I had (company no longer around to get mounts for) on the wife's 330 Magnum. With a 3 gal tank, trips are short and couldn't see buying something new.
Plus I was bored and my welder was just begging to be used. I fabbed up a mounting system for it. It is rock solid! I also tack welded some 50cal ammo boxes for water tight storage for her. I wanted her to be able to use the fuel pack with or with the rear drop basket. It also has a front basket so could not flat mount it. And if she wants the pack can be removed with no interference from the mount system.
Hope you guys and gals approve. Oh after I repainted the basket and rack, I ended up painting the fuel pack the same color. Man this machine is starting to look like a Sherman Tank!
Side view with basket
with basket removed
A few of my mounting system
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01-27-2012, 06:58 PM
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Extreme ATV Enthusiast
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Member #16252
Join Date: Jun 2011
Location: Canastota, NY
Posts: 224
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Nice Job!!!, That looks really good
__________________
2011 Sportsman X2 550 With EPS!!-Polaris 3500lb Winch, Polaris Brush Guard, PIAA Driving Lights, Autometer Phantom Oil Pressure, Coolant Temperature, and Voltmeter Gauges, Polaris Low Lock and Ride windshield, Acerbis Handguards, Symtec Heated Grips and Thumb warmer, Warn 60" Provantage Plow w/ Power Pivot
1998 Xplorer 300-Stock
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01-28-2012, 05:02 AM
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Polaris ATV Junkie!
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Member #18006
Join Date: Aug 2011
Location: Chaumont NY
Posts: 1,040
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Looks great. Wish I could weld so I could do somethign similiar
__________________
2004.5 Sportsman 700 EFI
2007 Sportsman 700 EFI
"Signature abridged by popular demand"
  
"Watch out for the Gander Mtn buckets"
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01-28-2012, 09:08 AM
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Extreme ATV Enthusiast
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Member #16252
Join Date: Jun 2011
Location: Canastota, NY
Posts: 224
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Quote:
Originally Posted by KICKER431
Looks great. Wish I could weld so I could do somethign similiar
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It's not really that hard, most welding supply companies offer welding courses, all you really need is a basic course, then buy a cheap MIG welder and you're all set!! It doesn't take long for it to pretty much become a hot glue gun for metal
__________________
2011 Sportsman X2 550 With EPS!!-Polaris 3500lb Winch, Polaris Brush Guard, PIAA Driving Lights, Autometer Phantom Oil Pressure, Coolant Temperature, and Voltmeter Gauges, Polaris Low Lock and Ride windshield, Acerbis Handguards, Symtec Heated Grips and Thumb warmer, Warn 60" Provantage Plow w/ Power Pivot
1998 Xplorer 300-Stock
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01-28-2012, 09:36 AM
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ATV Enthusiast
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Member #15153
Join Date: May 2011
Location: Rhode Island and own some riding land in ME!
Posts: 70
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Quote:
Originally Posted by KICKER431
Looks great. Wish I could weld so I could do somethign similiar
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Quote:
Originally Posted by SeanE1987
Quote:
Originally Posted by KICKER431
Looks great. Wish I could weld so I could do somethign similiar
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It's not really that hard, most welding supply companies offer welding courses, all you really need is a basic course, then buy a cheap MIG welder and you're all set!! It doesn't take long for it to pretty much become a hot glue gun for metal
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I bought my cheap welder from Harbor Freight.
Flux Welder - 110 Amp
It works for what I need to do. I then basic self taught myself, watch a few videos and before you know it I was laying a pretty good bead down on scrap steel I could find. 
I also built the brush guard on this machine.
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01-28-2012, 10:37 AM
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Junior Member
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Member #21899
Join Date: Jan 2012
Posts: 11
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Quote:
Originally Posted by KICKER431
Looks great. Wish I could weld so I could do somethign similiar
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A welder is such a versitle tool. It would really benefit anyone who enjoys the outdoors and motor sports. It just opens up a world of possibilities.
I'm not the best welder but I can splatter pretty good. My welds may be ugly but they work! I wanted to put an old Craftsman plow on an old Trial Boss. Nobody makes mounts for that application! A little cutting, welding and grinding and presto! A little more work and I had a winch mount to too.
If you have a couple extra bucks, grab a cheap weld and some scrap. A little practice and you will be laying beads before you know it.
It is very rewarding to to make something yourself that is practicle and useful.
Awesome job on the racks!!!!!!!!!!!!!!
Skip
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01-28-2012, 01:27 PM
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Extreme ATV Enthusiast
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Member #19703
Join Date: Oct 2011
Location: Montreal
Posts: 360
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Quote:
Originally Posted by SeanE1987
Quote:
Originally Posted by KICKER431
Looks great. Wish I could weld so I could do somethign similiar
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It's not really that hard, most welding supply companies offer welding courses, all you really need is a basic course, then buy a cheap MIG welder and you're all set!! It doesn't take long for it to pretty much become a hot glue gun for metal
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i agree, although courses arent needed, just need to read the manual, believe it or not, my manual included some helpful info!.
I learned how to weld myself pretty quickly, it was simple enough once you get the idea on what to do.
Just need afew pieces to weld, i used 2 old T door hinges, welding lines, filling the holes, welding so they dont move. any old scrap metal that isnt really rusty is good for training...
Just wondering what welding machines you guys own?
i presently own a MIG-PAK 180 by Lincoln Electric.
with the aluminum gun/feature.
might buy a TIG some time later on... im thinking Miller if the price seems OK if not then another Lincoln...
Just want to add, think about investing in an auto darkening welder mask/helmet.
btw. nice job, looks pretty good...
__________________
2007 800EFI X2 Deluxe
-polaris 2500# winch
-polaris deluxe front brush guard
-tool grips
-VIP air windshield
-safety flag (polaris)
-Glacier II plow system
-polaris front spring adjusters
-front hitch
-1700KM
2010 850 XP EPS
- 2500# polaris winch
- front and rear deluxe brush guards
- VIP air windshield
- Lock & Ride Wes seat from TheAtvSuperStore
-498KM
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01-28-2012, 02:25 PM
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Polaris ATV Legend
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Member #6579
Join Date: Aug 2010
Location: Central Connecticut
Posts: 3,114
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GREAT JOB!!!
I LOVE stickin steel togather!!
CW
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Mine
2007 Polaris Sportsman 700 EFI W/ 26" Maxxis Big Horns, Crusher Black alloy rims, EPI clutch kit, EPI HD springs F&R, Moose front/Ricochet rear CV guards, Kolpin Aux 4 Gal fuel can, UNI air filter, Moose camo tank bag, F&R rack extensions, Lock-N-Ride lo & hi windshields, Acerbis hand guards, CUSTOM mirrors and a 3000# Gorilla winch, W/Am-steel blue synthetic line, running thru a winch saver and an aluminum fairleed.
NEW: Thor's foot pegs and CUSTOM rear rack support frame and WES seat box. CUSTOM front and rear mud flaps.
Momma's
2000 Polaris Trail Boss 325 W/23" Wooly Bogger rear tires, Powermadd hand guards, UNI filter, Big Dawg rear and side bags, Polaris Mirrors, Kolpin grips, Quad Boss tank bag, Gas tank fuel gauge, Custom front 12v power port, Dual 1.5 Gal Kolpin fuel cans, mounted in custom rear facing mounts and a 2000# Super-Winch in a custom built mount W/winch saver.
CALL Thor @ www.TheATVSuperStore.com - 815-321-3888
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01-28-2012, 03:49 PM
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Polaris ATV Junkie!
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Member #11494
Join Date: Jan 2011
Location: Rhode Island
Posts: 1,269
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Very nice job rescue, love the custom stuff!
Sent from my iPhone using Tapatalk
__________________
2010 Sportsman 500 H.O.
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01-28-2012, 03:57 PM
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Polaris ATV Junkie!
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Member #1634
Join Date: Oct 2009
Location: northen wisconsin
Posts: 1,177
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nice job nothing better than the feeling of accomplishment from a good fab job
__________________
2011 850 XP EPS BROWNING EDITION
POLARIS 3500 WINCH WITH REMOTE
POLARIS WINDSHIELD
POLARIS GUN CASE
POLARIS FRONT AND REAR LOCK AND RIDE STORAGE
POLARIS FRONT AND REAR GRILL GUARDS
ITP T7 BEADLOCK RIMS
ITP 27 XTR TIRES
RICOCHET A ARM GUARDS
________________________
2006 SPORTSMAN 800 BROWNING EDITION
2005 SPORTSMAN 500 BROWNING EDITION
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