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03-31-2011, 10:01 AM
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Junior Member
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Member #6539
Join Date: Aug 2010
Location: nw suburbs chicago il
Posts: 10
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how to remove front driveshaft ??
need to replace ujoint on front shaft and rear yoke hitting trans housing do i need to lift motor or is there a trick ??? thanks
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2005 camo hunter edition sportman 800 27inch 589s
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03-31-2011, 10:27 AM
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Polaris ATV Legend
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Member #5629
Join Date: Jun 2010
Location: Southern West Virginia
Posts: 1,631
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Quote:
Originally Posted by andrew2500
need to replace ujoint on front shaft and rear yoke hitting trans housing do i need to lift motor or is there a trick ??? thanks
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Welcome! To remove the front propshaft you will need to:
1. Remove the right front wheel.
2. Remove the roll pin that goes through the yoke at the front differential.(make sure to get a new roll pin)
3. Slide the propshaft toward the transmission to remove it from the front differential input shaft.
4. When the shaft comes off the diff input shaft, then pull the propshaft forward to remove it.
5. Installation is reverse of removal.
You can get the u-joint at Napa.(part # 338)
Hope this helps!
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Con
 2007 Sportsman 800 efi , L&R tall windshield, Viper Max 4000 lb. winch with 3/16" Amsteel rope by Atv Winch Rope, 25' Amsteel tow rope by Atv Winch Rope, RDC fairlead, RDC deluxe gas cap, RDC shifter, RDC overflow bottle cap, RDC 2" lift , 27" Maxxis bighorns s/w on Vision Outback 12" wheels, Uni air filter, Dalton o/bl primary clutch spring, front and rear brushguard, front and rear rack extensions, and a SanAngelo backrest
Last edited by racer37l; 03-31-2011 at 10:29 AM.
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03-31-2011, 12:48 PM
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Junior Member
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Member #6539
Join Date: Aug 2010
Location: nw suburbs chicago il
Posts: 10
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Yea I've tried that it's hitting the trans case does look like enough room to pull out
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2005 camo hunter edition sportman 800 27inch 589s
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03-31-2011, 02:38 PM
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Polaris ATV Legend
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Member #5629
Join Date: Jun 2010
Location: Southern West Virginia
Posts: 1,631
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Quote:
Originally Posted by andrew2500
Yea I've tried that it's hitting the trans case does look like enough room to pull out
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It should go back far enough. You may have to move it forward and clean the tranny output shaft, then see if it will move far enough. Sometimes you have to wiggle or turn the propshaft to get to come off the front differential. Be sure to spray the tranny shaft with wd 40 or similar product.
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Con
2007 Sportsman 800 efi , L&R tall windshield, Viper Max 4000 lb. winch with 3/16" Amsteel rope by Atv Winch Rope, 25' Amsteel tow rope by Atv Winch Rope, RDC fairlead, RDC deluxe gas cap, RDC shifter, RDC overflow bottle cap, RDC 2" lift , 27" Maxxis bighorns s/w on Vision Outback 12" wheels, Uni air filter, Dalton o/bl primary clutch spring, front and rear brushguard, front and rear rack extensions, and a SanAngelo backrest
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03-31-2011, 07:02 PM
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Junior Member
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Member #6539
Join Date: Aug 2010
Location: nw suburbs chicago il
Posts: 10
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i tryed everything the shaft slides very easy on imput shaft but when it hit motor housing theres still an inch to go i ended up leaving it on and replacing ujoint while one end still attached it wasnt easy but it done !!
thanks for the help
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2005 camo hunter edition sportman 800 27inch 589s
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03-31-2011, 07:09 PM
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Polaris ATV Legend
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Member #5629
Join Date: Jun 2010
Location: Southern West Virginia
Posts: 1,631
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Ok, I guess that's one for the record book!! lol Glad you got it fixed, too!
__________________
Con
2007 Sportsman 800 efi , L&R tall windshield, Viper Max 4000 lb. winch with 3/16" Amsteel rope by Atv Winch Rope, 25' Amsteel tow rope by Atv Winch Rope, RDC fairlead, RDC deluxe gas cap, RDC shifter, RDC overflow bottle cap, RDC 2" lift , 27" Maxxis bighorns s/w on Vision Outback 12" wheels, Uni air filter, Dalton o/bl primary clutch spring, front and rear brushguard, front and rear rack extensions, and a SanAngelo backrest
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01-12-2012, 05:28 PM
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Junior Member
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Member #22240
Join Date: Jan 2012
Location: otwell in
Posts: 1
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i have my drive off but cant get is slid out i tryed doing it in it still but have a socket stuck now i reall need to get it pulled out so i can put it in a press any ideas
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01-13-2012, 04:33 AM
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Polaris ATV Legend
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Member #11982
Join Date: Feb 2011
Location: Douglas Wyo
Posts: 1,954
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may have to un bolt front diff, there are 4 bolts in the bottom, aybe that will give you room
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