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Old 05-06-2012, 03:12 PM
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sputtering problem

I just got this used 2006 Polaris 450 sportsman it has 365 miles and 60 hours in this machine. the engine idles good but when i put it into gear and start drive the throttle goes good until it gets around 5000 rpm then it starts sputtering like its not getting gas.when i have it in park i can rev the motor up and it doesn't sputter.only starts when I'm at high speeds the sputtering start. It was running fine until i drained the gas and put high grade of gas in it and sea foam. the part guy told me to clean calibrator run 2 oz per gallon first then only run 1oz then after of the sea foam . also im also having a problem with the battery icon keeps flashing on the screen and the speed needle flashes. when i turn the head light on it goes away. i also installed a new battery problem didn't resolve
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Old 05-06-2012, 05:39 PM
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Welcome to the board!
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Old 05-06-2012, 08:10 PM
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Is this unit carbed or F.I.? Kinda sounds like it's hitting the rev limiter or running out of fuel. Anyone know the rev limits on these???
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'96 Xplorer 300 Aftermarket CDI box, K&N filter, jet kit, reworked expansion chamber from dirt bike, 1" taller + 1" wider rear tires, dual wenches, Rack on rear/w cargo pac, polaris box on front, Mossy Oak cover on seat, back-up lights on rear, aux. power source for GPS,"Theft deturent's", hand protectors, new clutch springs coming! Would love to find GURU style bumpers! By the way, I'm also a graduate of AMI with over 20 years of motorcycle mechanical experiance. New to quads, but the same basic engines. 2 stroke or 4 stroke!
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Old 05-06-2012, 08:28 PM
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It has a carbrator
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Old 05-06-2012, 10:08 PM
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Ok, the main jet is eigther to small or partially plugged. If you replace it go two steps larger. There is a number stamped on the jet. And use the Sea Foam!
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'96 Xplorer 300 Aftermarket CDI box, K&N filter, jet kit, reworked expansion chamber from dirt bike, 1" taller + 1" wider rear tires, dual wenches, Rack on rear/w cargo pac, polaris box on front, Mossy Oak cover on seat, back-up lights on rear, aux. power source for GPS,"Theft deturent's", hand protectors, new clutch springs coming! Would love to find GURU style bumpers! By the way, I'm also a graduate of AMI with over 20 years of motorcycle mechanical experiance. New to quads, but the same basic engines. 2 stroke or 4 stroke!
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