Wiring From Factory 2012 800 - Polaris ATV Forum
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post #1 of 7 (permalink) Old 10-24-2012, 08:05 AM Thread Starter
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Wiring From Factory 2012 800

Hello,

I picked up a Sportsman 800 and one of the first things I did was the 3 headlight relay mod. Very nice - thanks forum. The more I go through this machine the more I see wires that are not terminated. Looks like wires for a winch, maybe heated grips, etc...but I'm not sure. Does anyone know what all the 2012 Sportsmans are pre-wired for? It would be nice to know what all these wires are for or what they could be used for.

Thanks!
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post #2 of 7 (permalink) Old 10-24-2012, 08:08 AM
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There are a couple of orange and white wires that can be used for almost any accessory. I used mine for heated grips and thumb warmer and for power to the relay for the winch. Mine are all switched.

12 Starfire Blue Sportsman 850XPHO LE EPS:
- Fender guards, 3500lb PolarisHD winch, Polaris hand warmers, Powermadd hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles, QSC clutch kit

12 Bronze Mist Sportsman 850XPHO EPS
- 3500lb PolarisHD winch, Polaris hand warmers, Powermadd Hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, Front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles

08 Sportsman 500HO
-26" STI Black Diamond, Kimpex box with seat, Rack/Fender guards, Uni Air Filter, HID lights, Ricochet A-Arm guards, Polaris 3500HD, Polaris hand/thumb warmers, EPI clutch, Rhino front axles

01 500HO Plow Machine
-Kenda Bearclaws, Kimpex Plow, hand warmers, Warn winch

Faithful friends no longer with me:
94 Sportsman 400 4x4- owned 18 years
2000 Xplorer 400 4x4- owned 10 years
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post #3 of 7 (permalink) Old 01-18-2013, 03:29 PM
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Will these wires have enough power to run 2 ridgid 16 watt led lights ? Any help would be great thanks
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post #4 of 7 (permalink) Old 01-18-2013, 03:38 PM
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Darn, I wish I knew this before tapping into the 12V plug on the pod for my heated grips/thumb warmer.

Are there any diagrams around so I can find them for when I install other stuff?

2013 Sportsman 500 H.O. - Green
Mods: Hand/thumb warmers
Planned mods: Hand Guards - winch - LED Driving lights - Ricochet Guards - probably more

2012 Ram 1500 Longhorn - Molten red - Smittybilt Streetbar - 2 PIAA 520 fogs - 2 PIAA 520 ATPs
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post #5 of 7 (permalink) Old 01-18-2013, 04:00 PM
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They are right under your front rack right to the right of your battery . But will they carry a big enough load or are they just enough to run a relay ?
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post #6 of 7 (permalink) Old 01-18-2013, 04:10 PM
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Sure they will run those lights. Led draw very little.

12 Starfire Blue Sportsman 850XPHO LE EPS:
- Fender guards, 3500lb PolarisHD winch, Polaris hand warmers, Powermadd hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles, QSC clutch kit

12 Bronze Mist Sportsman 850XPHO EPS
- 3500lb PolarisHD winch, Polaris hand warmers, Powermadd Hand guards, HID lights, Guru Front Guard, Ricochet A-Arm guards, Front L&R box, Uni Air Filter. 27" Black Diamonds, Odyssey Battery, Rhino front axles

08 Sportsman 500HO
-26" STI Black Diamond, Kimpex box with seat, Rack/Fender guards, Uni Air Filter, HID lights, Ricochet A-Arm guards, Polaris 3500HD, Polaris hand/thumb warmers, EPI clutch, Rhino front axles

01 500HO Plow Machine
-Kenda Bearclaws, Kimpex Plow, hand warmers, Warn winch

Faithful friends no longer with me:
94 Sportsman 400 4x4- owned 18 years
2000 Xplorer 400 4x4- owned 10 years
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post #7 of 7 (permalink) Old 01-18-2013, 04:55 PM
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Yes they will the acc wires are on a 20 amp fuse . I just looked at the wiring diagram the 2 lights only draw around 3 amps and my winch relay must be about 3 or so ? Maby so I should be fine thank you for your help . Going to wire them up tomorrow and take a ride tomorrow night hopefully get out before all the snow melts
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