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Polaris Sportsman Discussions for the Polaris Sportsman 90, 300, 355, 400, 450, 500, 550, 600, 700, 800, 850

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Old 11-12-2010, 07:50 AM
incadave's Avatar
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Sportsman 500 no spark.This worked for me.

Sportsman 500 with no or very intermittent spark at first.
After many hours reading people's problems with this or the like i thought i should share with you all what worked for me.
This is on a farm vehicle that never see's any cover & is outside in all weather's.
At first i had come to the same conclusion as most of you about the coil or CDI unit but where do you start & the cost is horrendous.
By some miraculous happening i had a spark one day after it had sat in my garage for a week or more & i was able to start it on the pull as we had burnt the starter out but it was missing & back firing a lot.
All of a sudden it cleared & revved like a good un but what had i done?
Turned out i had turned the steering & then worked out it would misfire turned one way but ok if turned the other way.
Pulled the dash off & it worked ok until i put it back together & i was thinking maybe a wire in the loom breaking down?
Decided to disconnect the speedo from the wiring plug & hey presto it worked a treat & i did notice some water inside the speedo when it was turned upside down.Has to be worth a try if your quad is stuck in a dealers somewhere that they can't fix & only a 5min job to check & this one is rounding up sheep again as we speak.
Good luck.
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Old 11-12-2010, 08:21 AM
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Nice "catch" incadave. Nive to get something fixed simply isn't it? I think a LOT of problems are basic and simple (maybe not easy) fixes. Time consuming, for sure.
Glad you got it! You could have spent a lot of money for nothing.
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Warn XT25 on KFI Mount, Polaris Rear Cargo Box "Lock 'n Ride", Lowrance Baja 540C GPS, Custom front rack (for ice-fishing) "Lock 'n Ride" mounted, Front Cargo Box, ATV-Guru Cobra Brush Guards (with full expanded metal) Front & Rear. Maxxis Bighorns. Lock n' RideTall Windshield. Grip & Thumb Warmers. Tatou 4s Track System. High Lifter HD springs all around. Super ATV EZ Steer (power steering).
More mods to come.
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Old 12-19-2011, 12:59 PM
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i also have one of these fine machines with no spark ! new oem stator still no spark it sparks once and then doesnt again for twenty minutes or so ? This rig has been sitting outside for 2 years ..... im thinking junk !
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Old 12-19-2011, 03:29 PM
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These are fine machines but if you don't take care of them: example, leave them sit outside for 2yrs. DUH!!!!!!!!
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Old 12-20-2011, 11:57 AM
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Quote:
Originally Posted by woodzluva73 View Post
i also have one of these fine machines with no spark ! new oem stator still no spark it sparks once and then doesnt again for twenty minutes or so ? This rig has been sitting outside for 2 years ..... im thinking junk !
Im not the Idiot that left it outside ! mine sits in heated garage ! im the sucka that gets stucks fixing it ! DUH !
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Old 12-20-2011, 03:21 PM
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Explanations do help. Did you look to see if any critters got in and started chewin? Sounds like a wiring issue, something might be shorting.
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Old 12-20-2011, 03:31 PM
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you should see if you cn pullstart it, i have a polaris sportsman 500 that starts good with pullstart but it doesnt with electric start. it turns over good but doesnt start... not sure whats wrong with it.
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Old 12-21-2011, 11:52 AM
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No critters found or chafed wires. The recoil housing was full of rusty muddy water when it arrived at the shop . That is all clean now with new stator and pick up coil . All my tests led me too that .
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Old 12-21-2011, 03:39 PM
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What exactly do you have. Is it a 500. Did you check the ignition coil(s). Or is the spark plug wire arcing .
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Old 12-29-2011, 08:58 AM
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Its a 2000 sportsman 500 . i havent gone any further with it because I needed a break and i primarily work on sleds and its that time .
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