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ATV Repair and Maintenance

Having problems? Doing a rebuild? All Repair/Maintenance Discussions here.
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ATV General Discussion

General Discussions about Polaris ATVs.
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Polaris Sportsman

Discussions for the Polaris Sportsman 90, 300, 355, 400, 450, 500, 550, 600, 700, 800, 850
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ATV New Members

If you are new here please post in this section so everyone can get to know you. This will be a kind of icebreaker section for new members.
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Polaris XP

The Polaris XP Forum. Discussions covering the new Polaris Sportsman XP 850/550
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Trending Discussions All Trending Discussions →
  1. 2004 Polaris sportsman 400 questions

    ATV Repair and Maintenance
    Hey everyone I have purchased this ATV and it was of course used well everything really important on it is fine but I need some help with some smaller stuff, ok first the air filter, it is just a round piece of Foam, should it have that kind of filter ? It has oil on it like most filters but...
  2. Service manuals

    ATV Repair and Maintenance
    Here are some EXTERNAL links (not hosted by or have anything to do with this forum) for the manuals I have uploaded so far. If anyone has a manual not listed and wishes to share it, I will host it, PLEASE PM me. If a file is not downloaded at least once every 30 days it will get removed from...
  3. Torque specs?

    Polaris XP
    I'm going to be installing a QSC clutch kit tomorrow morning and have searched for all the proper torque specs for my primary/secondary bolts, but I've gotten a few different numbers... I've watched videos on YouTube where guys have said a number range and I've read about other numbers all...
  4. Guide for TPS Adjustment and Testing -- 2010 and Earlier EFI Models

    ATV Repair and Maintenance
    I finally found it again! I used the procedure below when I replaced the TPS on my 700. It can be done without the special Polaris TPS tool; however I did buy the recommended special idle screw tool from KMS because needle nose pliers nearly messed up my screw to the point of being unusable...
  5. Secondary (Driven) Clutch Problem on 2001 Sportsman 500 HO

    ATV Repair and Maintenance
    ...don't know what happened, but when I removed the secondary (driven) clutch on my 2001 Sportsman 500 HO, the two big plates on the clutch got "stuck" together...and I can't figure out how to separate them (so that there's space for the belt in between the two plates). It seems like there's a...
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