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ATV Repair and Maintenance

Having problems? Doing a rebuild? All Repair/Maintenance Discussions here.
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ATV General Discussion

General Discussions about Polaris ATVs.
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Polaris Sportsman

Discussions for the Polaris Sportsman 90, 300, 355, 400, 450, 500, 550, 600, 700, 800, 850
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ATV New Members

If you are new here please post in this section so everyone can get to know you. This will be a kind of icebreaker section for new members.
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Polaris XP

The Polaris XP Forum. Discussions covering the new Polaris Sportsman XP 850/550
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Trending Discussions All Trending Discussions →
  1. Torque specs?

    Polaris XP
    I'm going to be installing a QSC clutch kit tomorrow morning and have searched for all the proper torque specs for my primary/secondary bolts, but I've gotten a few different numbers... I've watched videos on YouTube where guys have said a number range and I've read about other numbers all...
  2. 2004 Polaris sportsman 400 questions

    ATV Repair and Maintenance
    Hey everyone I have purchased this ATV and it was of course used well everything really important on it is fine but I need some help with some smaller stuff, ok first the air filter, it is just a round piece of Foam, should it have that kind of filter ? It has oil on it like most filters but...
  3. Secondary (Driven) Clutch Problem on 2001 Sportsman 500 HO

    ATV Repair and Maintenance
    ...don't know what happened, but when I removed the secondary (driven) clutch on my 2001 Sportsman 500 HO, the two big plates on the clutch got "stuck" together...and I can't figure out how to separate them (so that there's space for the belt in between the two plates). It seems like there's a...
  4. Checking Diagnostic Trouble Codes (DTC)

    Polaris ATV How-Tos
    Not to be confused with the other thread in this section on using diagnostic mode. Turn the key off for 30 seconds. Do the following within 5 seconds: Key ON, OFF, ON, OFF, ON (don't start the engine). Keep your eye on the CEL. The display will either say "Wait" and then the CEL will start...
  5. Secondary clutch removal issues

    ATV Repair and Maintenance
    Has anyone built or know what size the puller diameter and thread pitch is for the secondary clutch EBS On a 2004 sportsman 500 HO. I pulled the Center bolt and the clutch will not come off.
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