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post #1 of 7 (permalink) Old 10-03-2010, 03:08 PM Thread Starter
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Fuel Guage

Anyone know if there is a way to add a fuel guage to a 03 Sportsman 500 HO? If so what would it take cost and labor wise to do this? Does someone make a fuel cap that has a built in float valve that would work? Thanks
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post #2 of 7 (permalink) Old 10-03-2010, 04:29 PM
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i'd like to know about this too? if anybody has an idea
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post #3 of 7 (permalink) Old 10-10-2010, 05:19 PM
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This guy on evil bay has them:

fuel gauge cap Polaris sportsman diesel 2871442: eBay Motors (item 300477857464 end time Nov-06-10 06:21:25 PDT)

He's listed it for "93-97 Sportsman 400, 99-01 Diesel 450", but Polaris shows that to be the part number for my 350.

You'd have to check for yours or maybe get the dimensions and match them to your tank.

I ordered one from him, the tracking number shows it'll be here tomorrow. I can take measurement then if anyone wants them.
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post #4 of 7 (permalink) Old 10-10-2010, 06:29 PM
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Quote:
Originally Posted by Hunter11 View Post
Does someone make a fuel cap that has a built in float valve that would work? Thanks
I ordered a custom made cap for my `07 800 from this company.

POLARIS GAS CAP WITH GAUGE SCRAMBLER TRAIL BOSS MAGNUM : eBay Motors (item 290463133627 end time Nov-09-10 08:58:02 PST)

They can custom make any length from the top of the threads to
the bottom of the tank from 5" - 13-1/2".

The only concern is, it may not be accurate depending on the
shape of your tank if it has a drop off.

The pic shows your tank and the red line represents where a drop off
may be.
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Take care,
Scott Deeter

1998 Scrambler 400 4x4 2 stroke (SOLD)

Last edited by scottdeet; 10-10-2010 at 06:30 PM. Reason: forgot to add pic.
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post #5 of 7 (permalink) Old 10-11-2010, 01:29 AM
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I bought the one Scott has linked for the wifes '00 Trail Boss. It fits and works perfectly.

CW

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post #6 of 7 (permalink) Old 10-11-2010, 10:12 AM Thread Starter
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Thanks for the leads, I will have to do some measuring and get with the guys in the links.
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post #7 of 7 (permalink) Old 10-11-2010, 03:59 PM Thread Starter
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I talked to the guy Scott posted the link to and he is going to make me one for my Sportsman. Thanks guys for the information.
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