2001 Polaris Sportsman 500 engine swap - Polaris ATV Forum
ATV Performance Modifications Have Modifications? Want to ask about a mod? Having problems with a certain mod? Ask and post here! Carbs, Exhausts, Engines, Etc...

 
LinkBack Thread Tools Display Modes
post #1 of 3 (permalink) Old 05-07-2019, 03:32 AM Thread Starter
Junior Member
 
tom31200's Avatar
 
Join Date: May 2019
Location: France
Posts: 2
Question 2001 Polaris Sportsman 500 engine swap

Hello from France everyone !

This is my first post on this forum and I am opening a new thread as I was not able to find a solution to my issue.

I own a Polaris 500 6x6 from 2000 or 2001. The engine is dead and I wonder what engine I can use in order to do a motor swap.
I had a look at a Polaris parts dealer website, in order to find the engine references.

On my ATV, the engine is labelled EH500PLE100. However, on internet, I can find the reference EH50PLE10 in the specs. I suppose it refers to the same engine model.

I wonder if it's possible to swap the motor to a 2005 Sportsman HO. I found a used one with reference EH500PLE134.
But I have no idea if it's possible.

Has any of you performed such an exchange ? Can somebody tell me which engine could be compatible with my Sportsman ?

Thank you in advance for your help !

Tom
tom31200 is offline  
Sponsored Links
Advertisement
 
post #2 of 3 (permalink) Old 05-07-2019, 05:01 AM
Moderator
 
polman500's Avatar
 
Join Date: Nov 2009
Location: SE Kentucky
Posts: 8,511
Why not just rebuild the engine you have?
Here is a list of direct cross over replacements for your OEM engine.
The 2005 is a HO with a different carb and cam but the 500 engines are all basically about the same with some minor variations. I'm not sure about differences in wiring or if there's any changes to mounts.

Year Product Model Assembly
SERIES 11 PPS UTV 2X4/4X4/6X6 ENGINE MOUNTING - C11RB42AA/C11RD50AA/AB/C11RF50AA (4981898189B01)
SERIES 11 RGR RANGER ENGINE MOUNTING - A11RB42AA/A11RD50AA/AB/A11RF50AA (4981798179A13)
SERIES 10 PPS PTV 4X4 ENGINE MOUNTING - C10CD50AA (4977417741A13)
SERIES 10 PPS PTV 6X6 ENGINE MOUNTING - C10CL50AA (4978707870A09)
SERIES 10 PPS UTV 4X4 ENGINE MOUNTING - C10RD50AA (4976437643A13)
SERIES 10 RGR RANGER ENGINE MOUNTING - A10RD50AA (4970977097A13)
2004 ATV SPORTSMAN 6X6 ENGINE MOUNTING - A04CL50AA (4986288628A09)
2004 ATV A04JD50AA ATP 500 4X4 ENGINE MOUNTING - A04JD50AA/AB/CA (4985938593B01)
2004 RGR RANGER 2X4,4X4,6X6 ENGINE MOUNTING - A04RB42AA/A04RD50AA/AB/AC/A04RF50AA (4981798179A13)
2003 ATV 500 MAGNUM 4X4 HDS ENGINE MOUNTING - A03CD50FB (4975277527A11)
2003 ATV SPORTSMAN 6X6 ENGINE MOUNTING - A03CL50AA (4975687568A09)
2002 ATV MAGNUM 500 2X4 HDS ENGINE MOUNTING - A02CB50FC (4974857485A13)
2002 ATV MAGNUM 500 RMK ENGINE MOUNTING - A02CD50AA/AB/FB (4970197019A13)
2002 ATV 500 MAGNUM VL HDS ENGINE MOUNTING - A02CD50AA/AB/FB (4970197019A13)
2002 ATV MAGNUM 500 ENGINE MOUNTING - A02CD50AA/AB/FB (4970197019A13)
2002 ATV INT'L BIG BOSS 6X6 ENGINE MOUNTING - A02CL50AA/DA (4967986798A09)
2002 ATV SPORTSMAN 6X6 ENGINE MOUNTING - A02CL50AA/DA (4967986798A09)
2002 PPS ATV PRO 500 4X4 PPS ENGINE MOUNTING - C02CD50AC (4972407240A13)
2002 PPS LUH 6X6 PPS ENGINE MOUNTING - C02CL50AB (4972367236A09)
2001 ATV 500 MAGNUM 500 HDS ENGINE MOUNTING - A01CD50AA (4964196419A011)
2001 ATV MAGNUM 500 ENGINE MOUNTING - A01CD50AA (4964196419A011)
2001 ATV SPORTSMAN 500 DUSE ENGINE MOUNTING - A01CH50AD (4960026002A013)
2001 ATV SPORTSMAN 6X6 ENGINE MOUNTING - A01CL50AA (4964586458A009)
2001 ATV INT'L BIG BOSS 6X6 ENGINE MOUNTING - A01CL50AA (4964586458A009)
2000 ATV MAGNUM 500 ENGINE MOUNTING - A00CD50AA (4954885488A013)
2000 ATV 500 MAGNUM 4X4, HDS ENGINE MOUNTING - A00CD50AA (4954885488A013)
2000 ATV 500 MAGNUM 4X4, HDS II ENGINE MOUNTING - A00CD50AA (4954885488A013)
2000 ATV MAGNUM 500 EB ENGINE MOUNTING - A00CD50AA (4954885488A013)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 RSE ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV SPORTSMAN 500 RSE ENGINE MOUNTING - A00CH50AA (4954805480B001)
2000 ATV INT'L BIG BOSS ENGINE MOUNTING - A00CL50AA (4954815481A011)
2000 ATV SPORTSMAN 6X6 ENGINE MOUNTING - A00CL50AA (4954815481A011)
1999 ATV INTL BIG BOSS 500 6X6 ENGINE MOUNTING - A99AE50DA (4949204920a011)
1999 ATV BIG BOSS 500 6X6 ENGINE MOUNTING - A99AE50DA (4949204920a011)
1999 ATV MAGNUM 500 ENGINE MOUNTING - A99CD50AA (4949254925A013)
1999 ATV SPORTSMAN 500 RSE ENGINE MOUNTING - A99CH50AC (4952455245a013)
1999 ATV SPORTSMAN 500 ENGINE MOUNTING - A99CH50EB (4949114911a013)
1999 ATV SPORTSMAN 500 ENGINE MOUNTING - A99CH50EB (4949114911a013)
1999 ATV WORKER 500 ENGINE MOUNTING - A99CH50EB (4949114911a013)
1999 ATV WORKER 500 ENGINE MOUNTING - A99CH50EB (4949114911a013)
1999 RGR RANGER ENGINE MOUNTING - A99RF50AA (4946494649B001)
1998 ATV NORWEGIAN BIG BOSS 500 6X6 ENGINE MOUNTING - W98AE50A (4946394639a011)
polman500 is offline  
post #3 of 3 (permalink) Old 05-09-2019, 01:13 AM Thread Starter
Junior Member
 
tom31200's Avatar
 
Join Date: May 2019
Location: France
Posts: 2
Thank you for your reply.
The fact is that I am missing time and knowledge to rebuild the engine.
I wonder if anybody has ever done a swap between 500 engines that are not from the same generation, typically like my case engine from early 2000s and more recent one, e.g. 500HO from 2005.
I am also concerned about the engine mount and wiring.
Regards,
Thomas
tom31200 is offline  
Reply

  Lower Navigation
Go Back   Polaris ATV Forum > Polaris ATV Technical Discussions > ATV Performance Modifications

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the Polaris ATV Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in













Similar Threads
Thread Thread Starter Forum Replies Last Post
Service manuals cookies ATV Repair and Maintenance 1119 09-10-2019 08:47 AM
flywheel hartman528 ATV Parts Wanted 3 06-13-2019 09:37 PM
2007 Polaris sportsman 500 X2 EFI shows HOT on dashboard. Engine will not start HarringtonATV ATV Repair and Maintenance 0 05-20-2018 06:07 PM
3280431 ASM-CLUSTER,110MM,W/FUEL (Speedo Cluster) KLCFLC ATV New Members 1 09-18-2017 07:52 PM
Wheel bearing brands DAKOTAKIDD Polaris Sportsman 19 03-17-2017 09:51 AM

Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome