1999 awd aftermarket cv fitment issue - Polaris ATV Forum
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post #1 of 3 (permalink) Old 01-03-2019, 04:49 AM Thread Starter
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1999 awd aftermarket cv fitment issue

So I got some nice looking cv joints from ebay and the hole that connects the shaft to the diff is drilled about a spline off, which makes a rollpin impossible to get through both shafts and still be tight. In other words , I'm trying to come up with a solution to the problem. Any thoughts?

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post #2 of 3 (permalink) Old 01-03-2019, 04:57 AM
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You're probably just not getting it lined up right but I never put roll pins back in them once removed. I use 5/16 grade 8 bolts and nylok nuts. IIRC they need to be 2 1/4 or 2 1/2" long. Makes it much easier to service in the future without having to beat on your differential shafts to install or remove.
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post #3 of 3 (permalink) Old 05-22-2019, 02:50 AM
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Found this to be very useful since those pins are hard to access with a punch and hammer.

Last edited by Russell123!; 05-22-2019 at 12:03 PM.
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