Secondary rollers upgrade - Polaris ATV Forum
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post #1 of 10 (permalink) Old 08-29-2019, 02:45 AM Thread Starter
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Secondary rollers upgrade

Who has did the secondary rollers upgrade has square pucks will destroy the secondary . The second pictures shows what will happen to the secondary. You can get the rollers upgrade form eBay or Hunterworks. I got mine from eBay (same rollers) has because only need 2 , with Hunterworks you have to buy 4.
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post #2 of 10 (permalink) Old 08-29-2019, 10:46 AM
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How many miles on that clutch?
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post #3 of 10 (permalink) Old 08-29-2019, 03:27 PM
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I put them in mine, wish I would have known about them and did them sooner. Like a lot of parts on my 1000 the secondary was already worn from the square pucks. Currently looking for a replacement. BUT I am paying to PLAY

My name is Mike

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post #4 of 10 (permalink) Old 08-29-2019, 05:01 PM
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Quote:
Originally Posted by rutcutter View Post
I put them in mine, wish I would have known about them and did them sooner. Like a lot of parts on my 1000 the secondary was already worn from the square pucks. Currently looking for a replacement. BUT I am paying to PLAY
Me too Rutcutter. Just ordered a set.
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post #5 of 10 (permalink) Old 08-29-2019, 05:26 PM
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Hmm I didn't realize that this was a thing, not sure what year your machine is but are they still putting the square bushings in the secondary?
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post #6 of 10 (permalink) Old 08-29-2019, 07:53 PM
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Hmm I didn't realize that this was a thing, not sure what year your machine is but are they still putting the square bushings in the secondary?
I didn't realize it was a thing either Dave till I saw this thread. Up through 2020 has the square pucks. I figure $30 for rollers is probably cheap insurance if the pucks wear the clutch like that. I'll put them in when I do my next regular clutch inspection and servicing.
It'll probably be about time to freshen the primary by then anyway.
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post #7 of 10 (permalink) Old Yesterday, 03:11 AM Thread Starter
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Quote:
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Hmm I didn't realize that this was a thing, not sure what year your machine is but are they still putting the square bushings in the secondary?
Mine is a 2018 Sportsman 1000XP the years that have the square pucks is 2017-2020 but the older models even ones rollers fails from flat spots. The eBay or Hunterworks is better and will not flat spot. The picture is what mine look like with only about 3 miles on it. I replaced them has soon as I could has the Hunterworks video said that unreairable damage occurs immediately.
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post #8 of 10 (permalink) Old Today, 07:09 AM
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Quote:
Originally Posted by HunterDave View Post
Hmm I didn't realize that this was a thing, not sure what year your machine is but are they still putting the square bushings in the secondary?
Mine is a 2018 Sportsman 1000XP the years that have the square pucks is 2017-2020 but the older models even ones rollers fails from flat spots. The eBay or Hunterworks is better and will not flat spot. The picture is what mine look like with only about 3 miles on it. I replaced them has soon as I could has the Hunterworks video said that unreairable damage occurs immediately.
LOL... Well, I've already got 2200 miles on my 2018 and didn't measure any damage or excessive wear of the secondary while servicing and inspecting the clutches at 1200 miles. I'll be doing the next clutch service at around 2500 so we'll see. I may just put the rollers in a brand new clutch if there is damage I guess.
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post #9 of 10 (permalink) Old Today, 06:09 PM Thread Starter
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Quote:
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Quote:
Originally Posted by crazyflyboy30 View Post
Quote:
Originally Posted by HunterDave View Post
Hmm I didn't realize that this was a thing, not sure what year your machine is but are they still putting the square bushings in the secondary?
Mine is a 2018 Sportsman 1000XP the years that have the square pucks is 2017-2020 but the older models even ones rollers fails from flat spots. The eBay or Hunterworks is better and will not flat spot. The picture is what mine look like with only about 3 miles on it. I replaced them has soon as I could has the Hunterworks video said that unreairable damage occurs immediately.
LOL... Well, I've already got 2200 miles on my 2018 and didn't measure any damage or excessive wear of the secondary while servicing and inspecting the clutches at 1200 miles. I'll be doing the next clutch service at around 2500 so we'll see. I may just put the rollers in a brand new clutch if there is damage I guess.
Check out CW Hobbies (Secondary needs replaced,2017 Sportsman XP 1000) his is trash in about 1500 miles.
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post #10 of 10 (permalink) Old Today, 06:39 PM
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Quote:
Originally Posted by crazyflyboy30 View Post
Mine is a 2018 Sportsman 1000XP the years that have the square pucks is 2017-2020 but the older models even ones rollers fails from flat spots. The eBay or Hunterworks is better and will not flat spot. The picture is what mine look like with only about 3 miles on it. I replaced them has soon as I could has the Hunterworks video said that unreairable damage occurs immediately.
LOL... Well, I've already got 2200 miles on my 2018 and didn't measure any damage or excessive wear of the secondary while servicing and inspecting the clutches at 1200 miles. I'll be doing the next clutch service at around 2500 so we'll see. I may just put the rollers in a brand new clutch if there is damage I guess.
Check out CW Hobbies (Secondary needs replaced,2017 Sportsman XP 1000) his is trash in about 1500 miles.
Yeah, severely worn alright. Clutches and inside the cover looks REALLY dirty to me. I'd say that's a big factor in explaining the super fast wear he experienced. I take care of my clutches and am not really all that worried about it. I'll either put the rollers in the OEM clutch at the next service interval or put them in the new clutch I replace it with. That's just part of the cost of riding. Mine were still well within spec at 1200 miles.
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