Still having 4wd issues....
01 sportsman 500 H.O
My 4wd will not engage. Last night i pulled the driverside (left if your on it) hub apart. Found metal shavings in the oil. Yanked the hub, all bearings look good, but the hub clutch has gouges around the backside, however, all seemed to be working properly with the clutch itself.
However, the armature plate doesnt fit super tight into the slots, how tight should it fit into it?
Secondly, how hard should the armature plate stick to the magnet? It stuck but i was still able to peel it off by hand.
The passenger side isnt working either, at all, havent tore into that yet.
However, my speedo and AWD light is working, so i wouldnt think its electrical? But maybe? Ive been reading and reading and still cant really figure out WTF to check.
Im to the point of rebuilding both sets of hubs, but i dont wanna spend 200 bucks doing that if its a friggin wire somewhere.