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  1. broken axle

    ATV Repair and Maintenance
    Don't forget to soak it good with PB Blaster too OP
  2. broken axle

    ATV Repair and Maintenance
    Yeah, I don't like to pry on them. You can mess up the seal that way too.
  3. broken axle

    ATV Repair and Maintenance
    I've used a large exhaust clamp and a short piece of chain with the slide hammer on some stubborn ones and it worked pretty well. You can also use a longer chain clamped to the cup and a sledge hammer twisted in a loop at the chain end to jerk them loose.
  4. Interchangable Secondary Drive Clutch Trail Boss 330

    ATV Repair and Maintenance
    Just about any Polaris secondary will work.
  5. Scrambler transmission swap

    ATV General Discussion
    Xplorer 400 99-2001 should work. don't forget you'll need the gear selector and rods too.
  6. 2004 Sportsman 500 (Early Model) “cold blooded”

    ATV Repair and Maintenance
    Glad to hear that improved it. I tend to set them a little loose rather than tight when setting them. So long as you have slight resistance on the feeler gauge its good. They will tighten a little with use anyway.
  7. 2006 sportsman 500 4x4 engagement

    ATV Repair and Maintenance
    Yeah, the speedo needs to work for the AWD to function correctly. It really only takes one time slamming into engagement for your new cage to no longer be new.
  8. Efi pressure testing

    Polaris Sportsman
    I suppose it would be easy enough to do with some hose and a gauge but you can borrow a fuel pressure test kit at most auto parts stores for free. Or... you can get a pretty good test kit like the one below from HF for $20. I doubt you could buy the parts and make one for less...
  9. 2014 sportsman 570 fan nut size

    Polaris Sportsman 570
    I would guess a 10mm. Why don't you try one and see?
  10. Seriously cheap throttle lever

    Polaris Sportsman XP 1000
    Lots of clothes, big ole boots, stiff legs, clumsiness... You're liable to kick, bump, drag, knock or hit just about anything anywhere around you at one point or another while mounting or dismounting boulder.
  11. Can't find the right rear fender

    Polaris Sportsman
    The NBU plastic was sorta rare even when new in 03. Unless you want to spend the big bucks for new pieces you'd probably have to go to a more common color for used plastics. Something like the plain green metallic or red.
  12. 2004 Polaris 500 ho

    ATV New Members
    It all depends on the build date of your machine. If built early 2004 the fan switch they sold is located in the bottom right-hand corner of the radiator. If built late 2004 it doesn't have that switch at all. On the later model the fan is controlled by the ECU. If the fan was running...
  13. Can't find the right rear fender

    Polaris Sportsman
    Its very doubtful you're going to find used fenders in any better shape than what you have OP. What's wrong with yours?
  14. 2015 sportsman 850 SP front left hub needed

    ATV Parts for Sale
    Dozens of them on ebay new and used. Here's a link. https://www.ebay.com/sch/i.html?_from=R40&_trksid=m570.l1313&_nkw=5135499&_sacat=0
  15. 2004 Sportsman 500 (Early Model) “cold blooded”

    ATV Repair and Maintenance
    The valves in those overhead cam engines actually get tighter as the valve seats wear. You'd be surprised how much quicker and easier they'll start when the valves are set correctly. It happens so gradually you don't really notice it getting progressively harder to start and more cold natured...
  16. Can't find the right rear fender

    Polaris Sportsman
    LOL... That's a Mossy Oak camo pattern used by Polaris... NBU = New Break Up Same pattern as most of my hunting clothes, my tree stands, boots, my new atv and a couple guns I own also.
  17. 1997 Sportsman 500 oil pump seal?

    Polaris Sportsman
    It can be done just a little tricky.
  18. ranger 4x4 not working

    ATV General Discussion
    Yep, negative ground. Most everything on them turns on/off by connecting the ground or disconnecting it.
  19. 1997 Sportsman 500 oil pump seal?

    Polaris Sportsman
    Yeah, number 20 in the pic. It CAN changed from the outside but its pretty tricky to do I'm told. I've never actually changed one that way. I was always already inside anyway.
  20. ranger 4x4 not working

    ATV General Discussion
    Have you changed the fluid and inspected the old oil?
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