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  1. Polaris Work Lights Question

    ATV Gear and Gadgets
    You ever get this sorted out ? I have the 08 Sportsman 800 Touring. Basically same bike, different engine. I'm almost positive mine came with a switch on the dash, and the bulbs. I've since switched the bulbs over to LED, and added a "reverse light kit" that makes them come on automatically...
  2. E-track?

    ATV General Discussion
    I've been debating this set up as well. I have an 18' trailer, and have 3 machines (including a RZR). The problem I have is the trailer gets used for so many things, and I haul so many different machines (sometimes have friend's machines) that I'm not sure if it feasable to set it up for a...
  3. 03 Scrambler Wiring

    Polaris Scrambler
    Got it. THANK YOU !!!!!!!!!!!
  4. 03 Scrambler Wiring

    Polaris Scrambler
    PM sent. THX, brother !!!!!!
  5. 03 Scrambler Wiring

    Polaris Scrambler
    Does anybody have the wiring diagrams or a service manual for an 03 Scrambler 500 4x4 ? I'm trying to help a guy with serious wiring issues, and I can't figure out if his wiring is that much different from my 05, or if it was butchered that bad. Either way, things aren't matching up with my 05.
  6. Water Pump Seal and Oil Seal Replacement on 2006 Sportsman 700 - Pics Inside

    Polaris ATV How-Tos
    If you've removed the oil seal, then yeah, you'll probably get a little oil leaking in the cavity. I wouldn't have remove it until I had the replacement seal, but it shouldn't hurt anything. Just clean it up really well before you reinstall the seals. Make sure you put a very light coat of...
  7. How often should I greese my sportsman

    Polaris Sportsman
    That's awesome !!!!! I think the rears on my 08 RZR 800 are 44mm, but either way, it's great that it worked, and even better that you learned a little more about your machine. So make sure you help other Sportsman owners out when they start fussing about greasers. lol.
  8. How often should I greese my sportsman

    Polaris Sportsman
    Let us know if it works. It'll be good info for others !!
  9. How often should I greese my sportsman

    Polaris Sportsman
    I don't. Sorry. It's my understanding Polaris only uses 3 sizes of bearings. I know 2 of them are used on the RZR, and the older Sportsmans used the third size. I don't have a clue what the newer ones use. I'm sure you can probably ask around, or you might get lucky and the dealership...
  10. How often should I greese my sportsman

    Polaris Sportsman
    It's really not that bad. You can do it in about 30 minutes. It sounds worse than it is. lol
  11. How often should I greese my sportsman

    Polaris Sportsman
    [email protected] don't know what Kurtis' email is. Mike is where I bought all 3 of my greasers from. Just tell him you want the Sportsman single greaser. I forget exactly what the cost was (but it was very reasonable), but I think he actually running some kind of "Black...
  12. How often should I greese my sportsman

    Polaris Sportsman
    Here's a couple examples of what I'm talking about. These 2 are for RZR's and made by Mike Benningfield, and Kurtis Bayles. If you have Facebook, try to contact them their. They are on several RZR sites. I have the double greaser from Mike to use on my RZR, as well as a single he makes for...
  13. How often should I greese my sportsman

    Polaris Sportsman
    A lot of people still use "the old way", but honestly, I've had no luck with modern day sealed bearings. I usually screw up the seal. There are greasers on the market that allow you to simply pull the hub, leaving the bearing carrier or strut in place. Just slide the greaser over the axle...
  14. AWD Hubstrut Hilliard Clutch Troubleshooting/Diagnoses

    Polaris ATV How-Tos
    Did you change anything else ? Are the plates Polaris brand or aftermarket ? I know these things are VERY picky, and I know quite a few people that have had issues with aftermarket plates. Also, I'm not familiar with the fluid part numbers, but again, I know they're picky. Should probably get...
  15. AWD Hubstrut Hilliard Clutch Troubleshooting/Diagnoses

    Polaris ATV How-Tos
    Did it work ? Most of us aren't that talented, and it's just easier to replace the hub.
  16. 08 800 cuts out in reverse

    Polaris Sportsman
    Well, it wasn't the speed sensor.
  17. 08 800 cuts out in reverse

    Polaris Sportsman
    I know this has been discussed before, but I couldn't find the thread. When I put the bike in reverse, the engine cuts out before it's supposed to. I know it has the rev limiter on it, but mine has started to cut out around 1500 rpm. I can't even get the rpm high enough to engage the clutch...
  18. Towing Question

    ATV General Discussion
    I use an extended drawbar. I think it's 16" or 18". Been using it for years without any issues. Just make sure the hitch is secured PROPERLY to the truck. You can't bolt it to the bumper and expect it to not fold up.
  19. Sportsman A-arms

    Super ATV
    Do you guys have high clearance a-arms for an 08 800 Sportsman Touring ?
  20. What is best

    ATV Oil, Lubrication & Filter
    A couple have sent the Amsoil to Blackstone Labs and say it's been holding up really well as compared to what they were using (neither was using T6). They also claim their bikes are running cooler, and seem to have a little more power. I'm going to keep a sample of my T6 to send off for...
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