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Polaris MagnumI recently acquired a 95 magnum 425 that the seller had listed as having a locked up engine. Obviously not ideal, but the quad is complete, the paint is great, plastics too. Picked it up cheap figuring worst case I can part it out. When I checked it out, sure enough wouldn't turn over with the...
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Nic89 ·
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ATV Repair and MaintenanceI have a 425 that had broke a timing chain and bent the intake valves. I ordered a new chain and valve set. I was wondering how I line up the chain with the sprocket on the bottom end. The cam chain has 3 different colored links that I have used before to time the engine. There is a timing mark...
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ATV Brakes & SuspensionI have the rear brake caliper off a 96 Magnum 425. It has the mechanical foot brake that has a cam that closes the caliper on the brake disc. The pin that operates the caliper piston seems to be really tight on the bore. Should the spring on the pin that operates the caliper piston be capable of...
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Polaris MagnumHello: I was given this Polaris Magnum by a good friend that had it sitting around collecting dust and rust. That being said, I cleaned the carburetor, fuel tank, replaced the fuel lines and fuel filter - it sparked right up!! Now, I'm going through it and looking it over and making a list of...
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ATV Repair and MaintenanceHey guys, appreciate some help! I just pulled my family's old ATV out of 2 years of sitting in a shed. I want to fix it up and get it running again, but this is my first experience with small engines. I've gotten part way through and I'm learning as I go, but I'm bound to have even more...
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Evenger14 ·
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Polaris SportsmanI have a 96 polaris magnum 425 and i am looking to gain some power. I seen where people said if you jet you carb that it will have a nice power gain but what else can i do to gain some power? What performance will a epi sport utility clutch kit add? When i jet the carb do i need a 500 carb or...
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1995 Polaris Magnum Vintage Frame up Rebuild
This was a project I worked on for about 3 months. I bought this ATV for $475. It ran, and that was about it. I took it home and tore it down to the frame and started ordering parts. I repainted everything from frame up, and rebuilt/replaced anything everything that looked like it needed replaced. I-
J_ROD07 ·
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Polaris Magnumso i have absolutly had it with this quad... this thing and i go way back to the days of me being young and dumb it originally just quit running one day and figured it had to be the stator so we bought a new one and installed it but while doing so we found the magnets were coming loose in the...
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ATV Wheels & TiresI am wanting to go to 12" factory wheels instead of the ballon 10" on the rear of my Polaris Magnum 425, are their hubs off of any other model that will interchange, so i can run new take offs.
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countryboy80 ·
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ATV Visual & Body ModificationsThis lights are bright like xenon white. Y have also bought something to mount them.
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claudioman2009 ·
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ATV Repair and MaintenanceI have a slow drain on the battery of my 97 Magnum 425. I charge the battery and it works for about a week then the battery is dead again. Any suggestions on what could be draining it? Thanks
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ATV Repair and MaintenanceHey guys, im new to the thread, and I have a 95 Polaris Magnum 425 4x4 and I think the carb is bad. when hooked up and i accelerate, the quad will barely rev above idle, but if i stick a screwdriver under the diaphragm slide and lift it up while reving, the motor roars like its supposed to. My...
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ATV Repair and MaintenanceI recently picked up a polaris 425 magnum that only has 198 miles on it. It sat in a garage for a long time. It is a one owner machine and looks to be in great shape. The carb was recently rebuilt/ cleaned up etc. The machine ran for about a15 minutes after the carb cleaning and died. almost...
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ATV Repair and MaintenanceI spent the last couple months pulling my hair out troubleshooting the carb on my bike and i finally have it running like a champ... well almost. I was going across a creek and couldn't make it in 2 wheel drive so i switched to all wheel drive and it wouldn't engage going forward. I then...
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ATV Repair and MaintenanceMy xepedition 425 has the 5-speed manual tranny. I noticed that when started from cold, the clutch was slippping in any gear. The bike would barely move, but after 10 minutes or so and some slow riding, things warmed up and there didn't seem to be much of an issue. So I changed the main...
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ATV Visual & Body ModificationsThose are the conectors for the up light and the low lights on my magnum: I take the low lights conector and put the blue wire there: Then the other end of the blue wire inside the conector of the up light where the third pin (the one that is not used) of the bulb goes: Should look like...
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claudioman2009 ·
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