Polaris ATV Forum banner


  1. RM Stator's AC to DC Ignition Conversion Kit for 02-06 Polaris Sportsman 600/700

    RM Stator's AC to DC Ignition Conversion Kit For 2002-2006 Polaris Sportsman 600/700 Carb Models ...never deal with an unreliable Polaris Sportsman ignition again... Information Video: Installation Instructions Video: OK guys, check this out. This can solve ALOT of problems for you...
  2. 04 sportsman front diff locking while switch is off

    ATV Repair and Maintenance
    My 2004 sportsman 600 twin is locking the front diff while the back tires are spinning while 4x4 switch is off, i would like to fix before I grenade the front diff. Any help or advice would be appreciated. (this is my first thread and day 2 of site, so far im lovin' it)
  3. how to put on steering knuckle

    ATV Brakes & Suspension
    Hey all, so i notice my front right cv boot was ripped on my sportsman 600 so i went about fixing it. Got the new boot and clamps and grease from polaris and when i got to taking the axle out of the steering knuckle it wouldn't come. So i ended up just taking the cv right off of the axle while...
  4. 2004 Sportsman 600 venting anti-freeze

    ATV Repair and Maintenance
    So I have a 2004 Sportsman 600 Twin to work around my farm. After I've put a load on the engine dragging logs and such, the ATV will "piss" anti-freeze out the cap. Is that normal? Seems like an easy question to throw out to the forum...
  5. Noob Sportsman 600 oil change question(s)

    ATV Oil, Lubrication & Filter
    New to the forum and to atvs in general. I have a 2004 Sportsman 600 and I just want to change the darn old in this thing. I have read the manual and watched a few youtube videos, but still have questions. 1. I am all set on the Oil (going to use the Mobil 1). 2 quarts. is that correct...
  6. 2004 Polaris Sportsman 600 For Sale

    ATVs For Sale
    Hey guys, I'm new to this website but here you go. I have a 2004 Polaris Sportsman 600 for sale. It's in good condition and runs/drives great. I'm actually looking to buy a truck so I have to let this beast go. It has around 140 hours on it and I'm listing it at $4000 or best offer, cash talks...
  7. 03 600 Carb Bracket Hardware

    Polaris Sportsman
    Hello Guys, While taking the carb of my machine and cleaning it I have seem to misplaced the bolts and rubber coated nuts that attach the carb bracket to the frame. I have searched the polaris parts views and partszilla and I can find no reference to the bracket or the hardware to attach the...
  8. Electrical and transmission questions

    ATV Repair and Maintenance
    Hi everyone. I am very new to this forum so I will share a bit about myself. I am a 20 year old engineering student here in illinois. I own a 2004 polaris 600 4x4 which was flipped a few years ago and just got around to fixing it. I had to change the main guage pod. Which brings me to the first...
  9. no odometer and tachometer?2003 600twin

    Polaris Sportsman
    hi guys sorry if this has been answered already have 2003 sportsman 600 twin just got it .Runs great problem: has no tach that i can find by scrolling through the yellow override button. Also has no odometer hr meter works trip works gear selector works not sure if it has a wiring...
  10. 2004 Sportsman 600 won't idle

    ATV Repair and Maintenance
    Hello everyone... New to the forum, but have had this ATV since it was new. The bike sat for a couple years and fell victim to the ethanol in the gas. The throttle valve and shaft were completely locked up and nothing would free them. I bought a replacement carb for it and installed it along...
  11. Problem with 05 sportsman 400

    ATV Repair and Maintenance
    I have a 2005 Sportsman 400 4x4, i just put a oem belt on it thinking that it would solve my problem of it hesitating when you take off or go up steep hills. Let me know what you think it is or could be. I was told it could possibly be some one way bearing on the clutch Thanks:thinking:
  12. Sportsman 600-AWD inop/Light is on-Please Read!!

    Polaris Sportsman
    Guys, This is an Early 2004 Sportsman 600. The AWD light stays on no matter where the switch is. AWD does not wrork period. I tested the wires going to the center transfer case. There is only .03 volts with switch on and .oo volts with it off. Some how the 12 volts that should be there is not...