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  1. 2008 Sportsman 500 HO EFI Weak Spark

    ATV Repair and Maintenance
    Been having some issues with my 2008 Sportsman 500 HO EFI. Back in the fall it kept stalling when coming to a stop. Finally got around to checking it out over the winter and determined that the rectifier was going bad. The voltage output jumped back and forth from battery voltage to 14 volts...
  2. Hey PolarisATVForums, I'm Evan from RM Stator!

    Hey all! I'm excited to be joining the forum, and looking forward to talking with you you guys about electrical stuff, and our products. I'm Evan, I'm an Electrical Engineer for RM Stator located in Fort Collins, Colorado. I have over 10 years experience in motorcycle electrical systems...
  3. how to put on steering knuckle

    ATV Brakes & Suspension
    Hey all, so i notice my front right cv boot was ripped on my sportsman 600 so i went about fixing it. Got the new boot and clamps and grease from polaris and when i got to taking the axle out of the steering knuckle it wouldn't come. So i ended up just taking the cv right off of the axle while...
  4. Quick question for you pros

    ATV Repair and Maintenance
    05 sportsman 700 twin. AWD isn't working. I have a service manual and have gone thru everything. feel free to ask questions on specifics. Brown w/ white wire coming from 16 pin connector behind instrument cluster, i have no power here. this is the wire that controls the coil down in the...
  5. CDI/ Coil issue 04 sportsman 6x6

    ATV Repair and Maintenance
    Hi, new member here, could really use some help. No spark or intermittent spark. The white/blue wire from the CID box to the coil is grounded. The brown wire of course is ground but the white/ blue wire should have voltage when cranking correct? With this wire showing to be grounded, do you...
  6. 2002 700 twin Sportsman Red wire 12 volts

    ATV Repair and Maintenance
    Question. The red wire from out of the engine case, does it need to have 12 volts of current going to the coil?
  7. 97 xplorer 300 4x4 no spark! Help

    ATV Repair and Maintenance
    I replaced key switch , coil, spark plug, and still no spark. I resistance tested the coil, coil mounting, stator and did a voltage out put test which all passed to the specs in the Manuel. They thing I had trouble with is the coil mounting bracket to the coil has no continuity should I remove...
  8. Need help with '97 xplorer 3004x4 no spark issue

    ATV Repair and Maintenance
    Hey guys , well I bought a '97 xplorer 4x4 300 it ran two years ago now it doesn't have spark . I replaced the battery key switch and coil and plug still no spark. Can't find a cdi online for it and wondering if my next part needs to be stator ! I was wondering if they had a pressure safty...
  9. R.P.M. Reading Incorrect after coil replacement

    ATV Repair and Maintenance
    My 06 Sportsman 450 wasn't charging anymore so I replaced the bad stator and crankshaft position/pickup sensor and now I'm recieving the charge but my RPM's are incorrect.. Not even relative to actual engine speed I can a steady high idle and watch RPM go past 4000 at which point engine begins...
  10. 06 polaris sportsman 700 efi wont start

    ATV Repair and Maintenance
    i have been gone for a couple years and my dad has had my quad. he said the quad was running fine then one day he parked it and the next day went to start it all it would do is turn over. i sparyed starting fuild in the air box and it fired briefly. thought it was a fuel problem, but when i went...
  11. 1998 Sportsman 500 4x4 Wiring

    ATV Repair and Maintenance
    I just bought a 98 500 Sportsman a day ago and I took it out and can't get the front wheels to pull. The axle shafts spin to the hubs, there is resistance in the coils (reading taken at the rats nest under the hood-like cover). It also draws about .34 amps when jumpered with a known hot...
  12. New: 2001 Sportsman 500 4-wheel drive

    ATV New Members
    2001 Sportsman 500 4-wheel drive nubie -------------------------------------------------------------------------------- Hello to all at the forum! I am new as you can tell. I got a 2001 Polaris Sportsman 500 HO 4x4 a late last year. She runs great except the right front hub will not engage (so...
  13. 2001 Sportsman 500 4-wheel drive Nube

    ATV Repair and Maintenance
    2001 Sportsman 500 4-wheel drive nubie Hello to all at the forum! I am new as you can tell. I got a 2001 Polaris Sportsman 500 HO 4x4 a late last year. She runs great except the right front hub will not engage (so I got a 3x4). I got onto this forum because I enjoyed tackling problems with...