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1-19 of 64 Results
  1. Polaris Outlaw
    Hi all, I'm having an electrical issue that cause the 15a charge fuse to blow on my kid while riding. Put a replacement one in and it blew immediately without starting or trying to start the bike. I took apart the kill switch/horn module, reviewed for wire rubs, but didnt see anything. Any...
  2. ATV Repair and Maintenance
    I have a 04’ sportsman 400 4x4 that’s having trouble with it’s top speed, i found a disconnected plug under the front hood with a brown wire and purple/white wire going into it (coming from the dash) I cant find another end to the connector but I do see a tied off brown wire and a tied off...
  3. ATV Repair and Maintenance
    My sportsman will not start. Had no electrical power to anything even with a new battery. Figured out that the surepower module was origional and causing problems. Replaced with updated and now everything powers up and it will crank over but not start now. Found no spark. Were should I look for...
  4. ATV Repair and Maintenance
    I have a 2005 Polaris sportsman 700, I have traced all the wires and replaced the instrument cluster and it still doesn’t work. When doing pin read out I am only getting 8 volts rather than the 12v I should be pulling there and wondering if that is what could be causing the instrument cluster...
  5. ATV Repair and Maintenance
    Needing a little help with a 4 stroke sportsman 90, 2008 model. Got it on a trade, wasn't charging the battery. 1. Here is what I've done so far, replaced starter and Bendix gear (both were stripped and starting to skip) new stator, reg/rec, new battery. 2. Tested continuity from stator...
  6. ATV Repair and Maintenance
    First mistake was I changed fuel pump and neglected to pull battery cable off. Fuel pump install went well. Fired up and it ran ok for approx. 2-3 min. Walked away for approx. 10-15 min and went to start it again and no lights on instrument screen. Don't hear any noise at all. Charged battery...
  7. ATV Repair and Maintenance
    2004 Scrambler 500 When I try to start the bike with the key the starter will turn it over only once then disengage. If I bypass everything and jump the starter (same battery) directly it will crank over and start no problem. Any ideas? Thanks
  8. Polaris Scrambler
    I have purchased a 1999 Scrambler 2 Stroke with pull start (no electric start). I have put in new gas, new spark plug, and new battery. When the battery is fully charged/plugged in, the quad starts up no problem. When I put it in the back of my truck and drive it to where I use it (10 minutes)...
  9. ATV Repair and Maintenance
    Hi all new to the page hoping for some help! I bought the machine off a friends brother. It had just 320 miles when I picked it up a few months ago. We rode out of Palisade MN for the 4th and it ran awsome all day. roughly 120 miles riding 2 up mud/water trail/sand no complaints... Until we...
  10. ATV Repair and Maintenance
    I have a 99' Polaris Xplorer 400 4X4 that was running well until one day it stopped mid-ride and I can't get it started again... When it stopped I tried and tried right after and it kept getting weaker and weaker, like the battery was dead. I charged the battery, no luck. Went to advance and...
  11. ATV Repair and Maintenance
    I have a 99' Polaris Xplorer 400 4X4 that was running well until one day it stopped mid-ride and I can't get it started again... When it stopped I tried and tried right after and it kept getting weaker and weaker, like the battery was dead. I charged the battery, no luck. Went to advance and...
  12. ATV Repair and Maintenance
    I just bought a 2017 Sportsman 450 HO from a private party - only 40 engine hours on it, but its out of warranty. The battery was dead after we took it out riding for a few hours and I had to charge it. I took the battery to NAPA and they said its fine. I read a forum on here from 2013 on how...
  13. ATV Repair and Maintenance
    The battery for my 2004 polaris sportsman 500 HO was recently put in backwards and began smoking when the key was turned. I have switched the battery and put wiring back to make sure it is correct. I then turned the key and found that I still have power to the machine and it does crank. The...
  14. ATV Repair and Maintenance
    Just bought a used 2013 sportsman 500 ho, this is my first 4x4 quad. Worked fine for a month and battery went dead and nothing would power on. Changed battery and while tightening the positive terminal, my wrench touched the ground and made a spark. I turned the ignition on for power to my...
  15. ATV Repair and Maintenance
    I have a 2005 phoenix 200 I am looking for a wiring diagram. I was having problems getting the machine to start. It was just clicking. I purchased a new battery and charged it overnight. Still nothing but clicking. I had my son look at it and he said it may be the starter or solenoid. When he...
  16. ATV Repair and Maintenance
    I have an '03 Magnum 330 and the CDI box burned up, which I now know is a common issue with this CDI box. Problem is they are not cheap, $250. A '02 Magnum 325 CDI box is the same physical size, has the same connection and is 200 bucks cheaper ... but is a different part number. Can the 325...
  17. Polaris about to pull a Cat out of the river

    Happiness is using my Polaris Sportsman to pull an Arctic Cat out of the river!
  18. ATV Repair and Maintenance
    Ok, been having overcharge issue for a couple weeks now. I bought new ecm thinking it was voltage regulator as battery was metering at 16-18 volts at 3000-4000 rpm. After new ecm (regulator is built in on this model year), same overcharge issue. I tested stator legs and they are ALL showing a...
  19. ATV Repair and Maintenance
    I have recently acquired a 2006 Sportsman 450. The ECM was replaced on recall in August 2015 (previous owner, confirmed by dealer). As luck would have the NEW one also crapped out. The internal voltage regulator, inside the ecm of course, is not working and battery over charges to 18V at 3000...
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