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  1. Polaris Sportsman Tachometer

    ATV General Discussion
    My 2002 sportsman 700 tachometer all of a sudden says zero. I believe it could be due to no flywheel magnets because they fell out (I have an RMStator) can someone confirm this? And where would be a good place to find a flywheel online?
  2. Polaris Sportsman Flywheel help..

    ATV General Discussion
    I got a new flywheel for my 02 sportsman 700 because my magnets came out. The new flywheel is one from the ac to dc upgrade kit. The flywheel I got hit the stator bolts. Can I get a new stator for that flywheel and splice the wires? Or where can I find the new clip in magnets? thanks in advance
  3. Polaris 2005 Bendix Removal

    ATV Repair and Maintenance
    Hi, I'm trying to remove the bendix off of my atv, and I've watched all the videos, however, i dont think the setup of the bendix on my atv is the same as all the others... ive tried and tried to get that bendix out and it wont come.. its more of a snug fit than the other ones on the videos...
  4. flywheel problem?

    ATV Repair and Maintenance
    I have a friend's 90 that I've been working on because it has no spark. It had a lot of things wrong, this is just the last thing. The stator had to be replaced along with the pulse/trigger coil & still no spark despite the new stator being in spec :(( Along the way i noticed the outside...
  5. Greasing Bendix Shafts and flywheel/starter gears and minor issues with both

    ATV Oil, Lubrication & Filter
    I have a question for anyone who serviced ATV's specifically the side where the pull starter (on older models) and/or the starter system in general (all models). I have a 2006 Polaris 450 and I go through a starter about once a year. I was told by the local dealer that starters should have a...
  6. Polaris sportsman 500 won't start.

    ATV Repair and Maintenance
    I was just using my polaris sportsman 500 yesterday in the yard. I went to get back on it and it would not start. I would just here a single click and then nothing. I did a few test and solenoid and starter were getting the 12v they needed. I went ahead and replaced both starter and solenoid...
  7. flywheel magneto problems

    Polaris Trail Blazer
    Ok. I just bought an 04 trailblazer. They said the motor was locked up so I got it CHEAP. turns out that it wasn't locked up. The magnets in the flywheel were shattered and the stator unit destroyed. I replaced the parts and got it run with ease. Road it up the block and back a couple times...
  8. 2002 Sportsman 700 destroying flywheels

    ATV New Members
    Hello everybody, I got a weird one, I had my engine lock up at just above idle and found it to be the flywheel magnets came apart and everything got destroyed. I installed a new stator coil assy. and a good used flywheel I finally found. I checked to make sure that nothing was touching, I turned...
  9. predator 500 flywheel trouble. HELP

    Polaris Predator
    I cannot find a flywheel for my 500 predator. Does the outlaw flywheel work or is their any other flywheels that interchange. Or sites to find reasonable parts? Thanks
  10. 99 sportsman 500 FLYWHEEL

    ATV Repair and Maintenance
    Hey everyone, i have a 99 sportsman 500 4x4. i just replaced the stator because the old one got destroyed. what happened was the megnets that are the inside of the flywheel blew apart and grinded the stator and magnets to pieces. i installed the new stator but i was wondering if there was a...
  11. Flywheel for Polaris Xplorer?

    ATV Repair and Maintenance
    Good Morning. We have a man that wants us to locate the flywheel for a 1997 Polaris Xplorer 500cc (he wrote it Explorer, but I guess it's the Xplorer). He says that on the inside of the flywheel it has these numbers/letters. FF95 2040K01=61218 Y3. Does this make sense? I would like to know...
  12. Starter Not Engaging Flywheel On '03 Trailblazer 250

    ATV Repair and Maintenance
    A while back the starter died on my Trailblazer so i put in a new one and when I went to start it all i heard was the starter spinning. I pulled the cover off the motor and turns out the bendix is spinning but isnt extending out to engage the flywheel. I know nothing about how the bendix works...
  13. 1994 400l fail

    ATV Repair and Maintenance
    whell over the period of the last 9 months my father and i have re built my atv. being that it is so old the gears in the gear box finaly showed it. the busted and tor apart. we first took out the gear box and took that apart and replaced all faulty gears. now the gear box is back in comission...
  14. Flywheel on 250 trailboss

    ATV Repair and Maintenance
    I have a 1985 250 trailboss that has a weak spark and no power to the head lights and taillights. Looks like the stator but I went to pull the flywheel off and I now have question. It looks like a simpe pull using an automotive type harmonic balancer puller but there is the large aluminum piece...
  15. Seemingly simple flywheel

    ATV New Members
    Hi there, I have been a fan of this site and have been a "lurker" for a while but now I am finally in. I have a 1985 250 trailboss that has a weak spark and no power to the head lights and taillights. Looks like the stator but I went to pull the flywheel off and I now have question. It looks...