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  1. Another AWD question, can't find in searches

    ATV Repair and Maintenance
    Hello Polaris folks My 2002 Polaris Sportsman 700 has a centralized hilliard , not on the hubs and my switch lights up fine, indicators for gears and all work in cluster but no speedometer speed reading. I would like to know how to test front gear case before taking it out. I have voltage on...
  2. Pls help! - override Hilliard clutch permanently.

    ATV Repair and Maintenance
    Hello, I have had alot of problems with the AWD system on my 89 Trail Boss 250. I'm giving up on the oh-so-finicky electrical 4wd system. Far too many weak links in that "chain" for me. I have read all the diagnostic, theory, and debate threads. I'm not interested in troubleshooting it anymore...
  3. Strut Sleeve Adjustment/Removal

    ATV Repair and Maintenance
    Sorry if this has been addressed, I've searched and the whole Hilliard/Hub/Armature Plate/Strut Sleeve issue seems to be a pretty common topic with a lot of diverse issues. Anyway, I checked my clearance from the Strut Sleeve to the inner ring (magnet). Supposed to be .000 to .001 inch...