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  1. Polaris Magnum 325 Driven clutch help!

    ATV Repair and Maintenance
    I have a 2000 Polaris magnum 325 that I replaced the Primary and belt on.The primary was missing the buttons completely and the sheaves were warped. I took apart the secondary to inspect it. It is missing the buttons ordering those now. BUT, my questions is what is the stock spring set up on...
  2. 325 Magnum, parking brake, or not?

    ATV General Discussion
    I bought an old 325 Magnum for a back up to our work ATV, which is a 330 Magnum. The 325 is rough, and front shafts were removed so it's a 2x4 now (I assume they had hilliard clutch issues and took the shafts out)... but it runs really strong. I had to rig that goobered up shifter box, but...
  3. 2004 Polaris 330 Magnum

    ATV Repair and Maintenance
    Hey guys, i just joined the forums, and just recently adopted a 2004 polaris 330 mag, my mom traded her old snowmobile for this ATV, stating it ran fine when they went to pick it up (Plastics and the whole machine + tires are like new condition + ownership). Later when they got it home they went...
  4. Transmission: '05 Magnum 330 4x4

    ATV Parts Wanted
    Hi everyone, Son's Magnum stopped moving in 2x4 mode, and will only go forward in 4x4 mode (via the front axle). He said it was making "a weird noise" prior to the problem. Have tracked issue to transmission. Runs well, so we'll be taking it out to repair, but thought if anyone has a very good...
  5. NEW '97 Polaris Magnum 424 (2x4) owner

    Polaris Magnum
    Hello: I was given this Polaris Magnum by a good friend that had it sitting around collecting dust and rust. That being said, I cleaned the carburetor, fuel tank, replaced the fuel lines and fuel filter - it sparked right up!! Now, I'm going through it and looking it over and making a list of...
  6. New to ATVs - Magnum 325 Purchase Opinion

    ATV New Members
    First time ATV buyer and am just looking for some feedback on a prospective purchase. I recently bought a camp and am looking for a general purpose ATV for mowing, light hauling and hunting. I have a limited budget coming off the purchase so looking for a used, but reliable, quad. I also have...
  7. 96 scrambler questions

    ATV Repair and Maintenance
    Hey everyone, So my son crashed his 96 scrambler 400 4x4. The right front control arm, balljoint c-v shaft, steering tube, brake handle.., bars, ect ect were smoked. my question is are there other 400 cc 4x4 2 strokes that Polaris made that the parts will fit from? Reason I asked is guy...
  8. 1998 Polaris 425 Magnum 4x4 Repair after 2 years of sitting

    ATV Repair and Maintenance
    Hey guys, appreciate some help! I just pulled my family's old ATV out of 2 years of sitting in a shed. I want to fix it up and get it running again, but this is my first experience with small engines. I've gotten part way through and I'm learning as I go, but I'm bound to have even more...
  9. 1998 425 magnum 4x4 rear brake line discontinued. Need to know the thread size.

    ATV Brakes & Suspension
    I have a 1998 Polaris 425 magnum 4x4 and the brake system had to be redone. My issue is the rear brake line has been discontinued. My question is what is the thread diameter and size that goes into the caliper and also the 4 way split box? I need to try to find a brake line that is universal or...
  10. Polaris Magnum 425 mods

    Polaris Sportsman
    I have a 96 polaris magnum 425 and i am looking to gain some power. I seen where people said if you jet you carb that it will have a nice power gain but what else can i do to gain some power? What performance will a epi sport utility clutch kit add? When i jet the carb do i need a 500 carb or...
  11. 1995 Polaris Magnum Vintage Frame up Rebuild

    1995 Polaris Magnum Vintage Frame up Rebuild

    This was a project I worked on for about 3 months. I bought this ATV for $475. It ran, and that was about it. I took it home and tore it down to the frame and started ordering parts. I repainted everything from frame up, and rebuilt/replaced anything everything that looked like it needed replaced. I
  12. 2003 Polaris Magnum 330 4x4 - CARB HELP PLEASE!!

    ATV Repair and Maintenance
    Warning - This is long, but I would really appreciate the help!! Hey guys, new to the Polaris atvs. My dad just bought a 03 magnum 330. Nice machine. Got it home and started doing some general maintenance that I like to do as soon as we get something new to us. Pulled the carb and cleaned it...
  13. 1996 polaris magnum 4x4 before

    1996 polaris magnum 4x4 before

    I just got this on a trade. I'm going to add after pictures after I add lights and other small mods.
  14. Polaris Magnum 325 2x4. Problem with engine cutting out.

    Polaris Magnum
    I just bought a 2001 Polaris Magnum 325 2x4. It in good shape besides having one issue. It is ok at idling once I put some fresh gas in it. But once I get it to full throttle, the engine cuts out (but doesn't die) it just seems like you can only rev it so far or it will cut out again (it happens...
  15. Rear Wheels will not pull

    Polaris Magnum
    Magnum 500, Rear wheels wont pull, however when in 4x4 the front and only the front will pull!!! Any ideas?:hmmm:
  16. 2002 Polaris Magnum 325 4x4

    ATV General Discussion
    Hey guys, hope everyone is doing great and enjoying their rides! If anyone needs a CDI BOX for a 2002 Polaris Magnum 325 or Trail Boss, I have an extra. Thanks!
  17. Fuel problems

    ATV Repair and Maintenance
    I have a 95 Polaris magnum 425. It sat up for a long time and a couple days ago I got it running. I was riding it with the gas wide open and it back fired and just died on me. Gas is getting to the carb but it seems like its not getting out of it. It is getting spark and I just tore the carb...
  18. Fuel problems

    ATV Repair and Maintenance
    I have a 95 Polaris magnum 425. It sat up for a long time and a couple days ago I got it running. I was riding it with the gas wide open and it back fired and just died on me. Gas is getting to the carb but it seems like its not getting out of it. It is getting spark and I just tore the carb...
  19. 2004 Magun 330 4x4 braided oil line routing

    ATV Oil, Lubrication & Filter
    I have a 2004 Polaris magnum 330 4x4 and need to put on the new oil line kit. The instructions I received were for the 2008 trailboss 330 which is 2wd. Does anyone know which way I need to route the new oil lines, the old ones were straight on the ends and these have a 90 degree bend in them...
  20. 1995 Polaris 425 manum wiring (Pulling out hair)

    Polaris Magnum
    so i have absolutly had it with this quad... this thing and i go way back to the days of me being young and dumb it originally just quit running one day and figured it had to be the stator so we bought a new one and installed it but while doing so we found the magnets were coming loose in the...
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