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  1. Primary Cluth Puller question.

    ATV General Discussion
    Have an 05 Sportsman 800 twin. I was wondering? Is there a cheaper alternative I can use to pull my primary.....other than using the recommended puller (part # PCP-8)??? They want $60 bucks for the recommended puller. There's just gotta be another threaded rod out there that can get the job...
  2. 1999 Polaris Sportsman 500 - Chunk missing from primary clutch sheave Help!!

    ATV Repair and Maintenance
    So my 2 yr old daughter managed to drop a 12 mm socket down the cvt vent tube while rebuilding the carb. It managed to take a chunk out of the primary sheave. Unfortunately i did not notice until i started the machine. It is the ebs model and seems to work fine still but ive heard they are...
  3. aftermarket primary clutch for sportsman 850?

    Polaris XP
    My primary is jammed/broken on my 2011 sportsman 850 so I could either get it fixed or get a better aftermarket one. And i would rather get a new one if i can, and if its much better. I don't like the ''smooth'' acceleration on the 850, i put a QSC clutch kit and its better but still not like...
  4. 09 sportsman 500HO clutch issues

    ATV General Discussion
    thanks in advance for replies, I have recently purchased a used 2009 sportsman 500HO which wont engage the rear drive until it reaches around 3400 rpm. It has a roller helix on the driven clutch with a black spring from aaen. As far as I know the drive clutch is factory with a green spring and...
  5. Question: Sportsman Starter Replacements

    ATV Repair and Maintenance
    Hello Forum Members, I am helping my brother change his 2004 sportsman 500 starter and want to know is there some trick to get the starter out and replacing without taking off the clutch and backing plate? its like I just need about 1/2 inch more. Second question is if I do have to take the...
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