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1-18 of 18 Results
  1. ATV Repair and Maintenance
    I am in the process of replacing the radiator overflow tubing on my 2004 Polaris Sportsman 700 EFI and need some guidance. Parts lists call for: 8450003-1525 Fuel Line, 1/4 ID with a cost over $60. Any ideas why it calls for fuel line? I thought high temp would be the requirement, not high...
  2. Polaris Sportsman XP 1000
    I have a 2019 sportsman XP1000, when the temp goes up to 95c the rad starts to rattle like crazy! It rattles/vibrates until it gets back to 88c then it’s fine. It started to do this after a ride in deep (almost over the wheels) of muddy water. Any suggestions as to the issue? Thanks
  3. ATV Repair and Maintenance
    I have a top radiator hose on a 2011 Sportsman 500 that has a small leak. Ordered a replacement hose, but getting the old house out is hard. I have to remove the front fairing looks like, but I have a torx screw to remove, not sure what size & two bolts with nuts in front of the handlebars that...
  4. ATV Repair and Maintenance
    I have a 2004 Polaris sportsman 500 HO 4x4 that starts up and runs like a top but overheats too quickly. If I am riding at high speeds it does just fine and doesn’t throw a temp warning light or anything but the moment I stop and idle for a couple minutes the temp warning light comes on and it...
  5. Polaris Sportsman
    Need a new fan on the sportsman we recently purchased. Should we go used OEM or find a new aftermarket? Any experience ? Thanks :)
  6. Polaris Scrambler
    I burned a small hole in my radiator hose (the one from the radiator to the engine) on my 1997 Polaris Scrambler 400 4x4. Does anyone know the length and inside diameter of the hose? I would like to replace it locally with some bendable hose from an auto parts shop, but have not had a chance to...
  7. Polaris ATV How-Tos
    Want to start a thread that will detail a rad kit installation, because all the info I've gathered says WildBoar's instructions are vague and generic, and surprisingly there isn't a real good on here either. So first let me get some things out of the way. I have a 2015 570, and while out on a...
  8. Polaris Sportsman XP 1000
    Hey guys, so i've had my new 1000 for about a week now and i've already noticed that some mud and sand are getting in the rad. Have any of you been mudding or at least in some mud and have you had this problem? Any solutions? I have been rinsing it out after every ride but that only does so...
  9. Polaris Sportsman
    I have a 2007 500 HO X2 The last 2 years i have had it overheat a few times.. very sporadic.. Last year i changed the rad fluid, I always clean out the rad.. everything looks good. Yesterday i was up a logging road, and all of a sudden i could feel serious heat coming out of the engine, and...
  10. Polaris Sportsman
    Anyone know of a good place to order radiators from that are cheaper than $200? Any tips or places to check out would be much appreciated! Thanks
  11. ATV Performance Modifications
    Hey all, could anyone tell me if there's anywhere or anyone that would sell a cheap blank rad relocate kit for a 13 sportsman 550, I have all the tools to design and cut one but I don't want to make my own.
  12. ATV Repair and Maintenance
    Have an 05 Sportsman 500 H.O and the display flashes "hot" upon shutting it off, i had to install a master switch to keep the display from killing the battery. The radiator is not clogged at all, I cleaned the fins and flushed it, the fan works, and this flashing will start after running the...
  13. ATV General Discussion
    Just wanted to show off my latest project. Let me know what you guys think.
  14. ATV Repair and Maintenance
    I have a 2010 sportsman 500 and I need to replace the radiator but I am wondering how many years/ models they made the same radiator for cuz ones for the 2010 are expensive ?
  15. ATV Performance Modifications
    Just put a wild boar rad relocation kit on my 08 sportsman 800. Only thing is as i was finishing up and putting the hoses together i couldn't remember which hose went where. Can anyone help?? Please!!!
  16. ATV Repair and Maintenance
    Picked up a used 2009 800 sportsman and it had no radiator or hoses. . Trying to figure out if lower engine hose connects to the lower radiator opening and also which hose connects with the filler hose with cap. Any info would be greatly appreciated. Thanks alot. Ride the wild and enjoy...
  17. ATV Repair and Maintenance
    I was riding over the weekend, I just picked up a 2008 Sportsman 500 x2, and we had to go through some pretty deep water, up to the seat. Anyway, when I got home and cleaning off the bike I noticed the cap of the coolant reservoir was off and that it was completely full! What should I do. I'm...
  18. Polaris Sportsman
    Hi everyone, I inherited a polaris 400 about a year ago. Last time I took it for a ride up north the headlights gradually got dimmer and dimmer until it stalled out. I used the pull starter to get running again. The next day I pull started it again and went for a short ride and noticed the...
1-18 of 18 Results