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1-20 of 29 Results
  1. Polaris Sportsman
    Hey guys, looking at getting a clutch kit for my '04 700 Twin w/EBS... whats the best clutch kit nowadays? My dad said back in the day (like 20 years ago) he used EPI, but again that was a lot time ago and things change. I was gonna go with them but I read some people said it actually made it...
  2. Polaris Sportsman
    Hi, So the owners manual says Gearcase oil for the the Rear Diff, and the service manual says Angle Drive Fluid. Curious what you all think and if it make a big difference either way. Currently have enough Gearcase oil, and would prefer to put off a 40 minute round trip to get Angle fluid if...
  3. ATV Repair and Maintenance
    Hey guys, I'm looking for a wiring diagram (or service manual) for my 2005 Sportsman 700. I've only found stuff for the Sportsman 700 EFI, mine is still carbureted. Any ideas where I can get something? (I want it to be a PDF. Don't mind paying, just don't want to have to wait for it if I...
  4. ATV Repair and Maintenance
    A buddy of mine wanted me to fix up his 02 sportsman 700. I’ve owned and worked on a couple Polaris’s so i thought i’d give this one a try. Been sitting for a couple years. Tore it down to clean gas tank, fuel lines, carb, etc. and in the process shot some starting fluid in the intake to see if...
  5. ATV General Discussion
    I have a 2004.5 Polaris sportsman 700 that currently has a 2” bracket lift on it. I’m taking it off due to the issues it’s causing with suspension geometry, front axle binding, etc. it’s an old quad and has a sag in the front lifted or not. I’ve heard about these hd (I assume heavy duty) springs...
  6. ATV Repair and Maintenance
    I am getting diag codes 45 33 41 in that order. I understand 45,41 for the most part however I can not find anything on 33. Does any one have any information on the 33 code or could it possibly just be attached with the 45/41. Heading out to the garage now to work on that tbap and pull it...
  7. ATV Repair and Maintenance
    Recently picked up a 1000 mile 03 Sportsman 600 from my FIL. It would run but fall apart at partial throttle backfiring out the exhaust. He took it in for service shortly before I purchased it, and they found one fouled spark plug. I then got it and it still would fall apart and backfire. I...
  8. Polaris Sportsman
    Trying to figure out why the speedo doesn't work and display showing an E. Could it be as simple as replacing the Sensor? Need some advice, Thanks!
  9. ATV General Discussion
    Hello to whoever is reading this, I have a question. My 2002 Polaris Sporstman 700 will run about 10 ish minutes then spark will go. If I let it sit it comes back and same thing. The tachometer for idle adjustment stopped working when this happened. I have an RMStator ace cdi box in the bike. My...
  10. ATV Brakes & Suspension
    Looking for #26 on this parts diagram. Lost it tooling around my property and now my wheeler is out in the middle of a field. Need to get something in there to get it back to the house while I wait for new parts and bushings...
  11. ATV Repair and Maintenance
    Hey guys, new to the forum and a new Polaris owner. I just bought this 05 Sportsman 700 EFI. I'm having some issues with the idle running very rough. It constantly backfires from the air intake. Sounds almost like popcorn. Any help would be greatly appreciated. Currently I have a can of Sea Foam...
  12. ATV Repair and Maintenance
    I recently purchased a used 2008 Polaris Sportsman 700 X2. I have noticed 2 problems. One issue is that it idles rough. Research on this forum tells me that this is probably the code 41 and 45 issue and most likely the t-bap wiring. I have searched the internet and can't find a video to see...
  13. Polaris Sportsman
    I've got a 04.5 700 naturally aspirated Sportsman that will not hold a charge. New battery did not last long because of this. I've read that the rectifier could possibly be the problem but that appears to be an EFI model issue. Any suggestions appreciated! Derek
  14. ATV New Members
    Hello everybody, I got a weird one, I had my engine lock up at just above idle and found it to be the flywheel magnets came apart and everything got destroyed. I installed a new stator coil assy. and a good used flywheel I finally found. I checked to make sure that nothing was touching, I turned...
  15. ATV New Members
    I have a 2003 sportsman 700 that has an issue that is puzzling. I use it to plow and had no issues the first couple times. Now when I plow, it will stall after about 5 minutes of plowing (regardless of how long I let it warm up). At first, I was able to change the fuel switch to reserve, and it...
  16. ATV New Members
    Hey there everyone! I'm a first time polaris owner. I picked up a 2002 sportsman 700 real cheap. It has a few problems I was hoping to to see if y'all had any suggestions on what to do. The speedometer doesn't work and the 4x4 doesn't work. I figured at the price I got it for I could fix it and...
  17. ATV General Discussion
    Ok so i bought a 2003 Polaris sportsman that had no spark because i knew the previous owner and I new all I needed was a coil. Fast forward to tonight: I installed the new coil and she fired right up but now it seems like i have to almost go to half throttle in order to begin moving. In other...
  18. ATV Repair and Maintenance
    Had my 05 700 efi serviced today and wanted them to check my ride. I informed them that the speedometer is not working and my reverse override and 4 wheel drive aren't working either. I asked them after the oil change if they could do a test to determine if the issues were all speedometer...
  19. ATV Repair and Maintenance
    Hi I'm new to the site and have an 05 sportsman 700 efi. I noticed my reverse override does not seem to function, and my speedometer gets power as it lights up but does not show your speed or add mileage to odometer. The feature on my machine says I should be able to also use the override button...
  20. ATV Repair and Maintenance
    hey guys new to polaris but not atvs. I have an 03 sportsman 700 that is losing coolant some where i can't find any leaks but a milky grey oily liquid is coming out of breather tube from engine into airbox. have not drained oil yet but am thinking headgasket right? any help is welcomed thanks...
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