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  1. ATV Repair and Maintenance
    Hey guys, so I had a very rusted 04 Sportsman 500 HO, and a buddy gave me his 03 sportsman 400. The chassis from the 400 is mint and the 500 still runs awesome. So I swapped the 500 into the 400 chassis. When I went to hook up the stator wires though, I found the plugs on from the 500 wouldn’t...
  2. ATV Repair and Maintenance
    Hi everyone. Working on a no-start. Battery is charged and starter is cranking but no spark. Worked through the service manual flow chart for diagnosing ignition problems. I got to checking the exciter and trigger coils from the stator to the cdi. The exciter coil ohm readings were slightly...
  3. ATV Repair and Maintenance
    Hey all, ive got a 1999 Polaris sportsman 335 I got for free. ive replaced the stator, cdi box, and coil. still no spark. my question is how much voltage should there be across the wires of the stator? (ive got 6.2 VAC while cranking) Also can the voltage regulator cause no spark? Any help is...
  4. ATV Repair and Maintenance
    A buddy of mine wanted me to fix up his 02 sportsman 700. I’ve owned and worked on a couple Polaris’s so i thought i’d give this one a try. Been sitting for a couple years. Tore it down to clean gas tank, fuel lines, carb, etc. and in the process shot some starting fluid in the intake to see if...
  5. Polaris Sportsman
    Trying to diagnose no charging on 2002 500 H.O. The machine runs great just isn't charging. All the manuals and searches I've done doesn't show how to diagnose this particular stator. They all include a green wire which this one doesn't have. This stator seems kind of rare as when you look up...
  6. ATV Repair and Maintenance
    Does anyone know if a Polaris sportsman 500 EFI would need at least 12.5 volts to run properly? I have read before that EFI models need at least 12.5v to start, but does it need at least 12.5 volts to run properly? I can get my Atv started with a booster, but then it stalls right after. I also...
  7. ATV Repair and Maintenance
    There are a lot of comments on this issue, but still have not been able to put a finger on the solution. My 2017 Sportsman EFI 570 just recently started having a flickering display: The backlight is steady on at idle. As soon as I touch the throttle, even slightly, the backlight goes off, and...
  8. ATV Repair and Maintenance
    07 sportsman efi ho. I just got this bike and have been doing the maintenance and checking stuff. When testing the stator I discovered it’s shorted to ground. When I place one end of the meter on the positive of the battery and one to the body of the bike and rev it, I see the voltage rise up...
  9. Polaris Sportsman 570
    I have an oil leak (light mist) from where my stator wires enter the engine. I replaced the stator about 2 years ago and don’t remember much about the internal area of it. Any suggestion on stopping the leak and is this something common?
  10. ATV Repair and Maintenance
    I have a '96 Trailblazer 250 that I'm in the process of completely rebuilding. I got it trashed, and with many parts already off of it. The issue I'm having is, aside from installing the new stator using the marks on the old stator from the bolts for position, how do I know if the stator is...
  11. Polaris Trail Blazer
    I have a '96 Trailblazer 250 that I'm in the process of completely rebuilding. I got it trashed, and with many parts already off of it. The issue I'm having is, aside from installing the new stator using the marks on the old stator from the bolts for position, how do I know if the stator is...
  12. ATV Repair and Maintenance
    2011 sportsman 90. was running real rough and would stall often for a long time. Now it doesnt run at all. Hooked jumper cables to the battery and it runs perfect. Unhook the cables and it dies immedietly. Thinking stator maybe? Anybody have the repair manual with specs for stator?
  13. ATV General Discussion
    How hard is it to replace a stator backer plate on a 2002 sportsman 700? Will I need new seals? I just need the bendix bushing but I’d it better to replace the backer plate?
  14. ATV General Discussion
    I got a new flywheel for my 02 sportsman 700 because my magnets came out. The new flywheel is one from the ac to dc upgrade kit. The flywheel I got hit the stator bolts. Can I get a new stator for that flywheel and splice the wires? Or where can I find the new clip in magnets? thanks in advance
  15. ATV General Discussion
    pulled my motor from a 2007 and was gonna put it on my 2001. problem is is there are different clips and amount of wires. I no longer have the 07 so cannot get the wiring harness from it. can I make this one work somehow? will the bike run without the stator? thanks for any help.
  16. ATV Repair and Maintenance
    I just bought a 2017 Sportsman 450 HO from a private party - only 40 engine hours on it, but its out of warranty. The battery was dead after we took it out riding for a few hours and I had to charge it. I took the battery to NAPA and they said its fine. I read a forum on here from 2013 on how...
  17. Polaris Sportsman 570
    Ok so here's my story. I was riding with some friends and the machine died out of nowhere. It would turn over but not start. I towed it home and began to try and troubleshoot the problem. At first I thought it might just be a fouled plug or something simple. I replaced the spark plug and...
  18. ATV Repair and Maintenance
    Hi Polaris Enthusiasts, My daughter has a 2012 Outlaw 50 that for some unknown reason developed an issue where the headlights and taillight don't come on when the engine starts up like they used to do. The horn and brake light still work. I suspect this is the case because the horn and brake...
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