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  1. 94 gearbox

    Polaris Xplorer and Xpedition
    I recently got a 94 xplorer 300. And the chain came off and broke the output shaft on the gearbox. I found a gearbox for a 97 for a $100. The part numbers are different. The 94 is 1341136, and the 97 is 1341146. Will they interchange? I see they both have the same output shaft. If they don't...
  2. 2004.5 sportsman 500 hole in transmission

    Polaris Sportsman
    Hi guys, so after work today. I decided to work on my sportsman and do a oil change. I got under the bike and noticed a wet spot on the bottom of the frame near the transmission. I looked around and noticed it was leaking from a hole in the transmission about quarter inch diameter. The thing...
  3. Transmission oil change 2011 sportsman 500

    ATV Repair and Maintenance
    Hey there, i'm about to change the oil on my 2011 Sportsman its a 500 H.O. and before i get to doing anything, i am trying to find where to drain and fill the transmission. The dran plug has been found but where is the fill plug at? Do i need to hit this thing with the water hose again? I'm...
  4. Transmission: '05 Magnum 330 4x4

    ATV Parts Wanted
    Hi everyone, Son's Magnum stopped moving in 2x4 mode, and will only go forward in 4x4 mode (via the front axle). He said it was making "a weird noise" prior to the problem. Have tracked issue to transmission. Runs well, so we'll be taking it out to repair, but thought if anyone has a very good...
  5. Polaris Sportsman 500 1998 Oil change & Maintenance

    Polaris Sportsman 570
    Hello! New to this forum, all the way from Sweden. I've recently picked up a used Polaris Sportsman (in Sweden called 'Worker') 500 1998. I'm about to do an complete oil change & some minor restoration to it and i have a little problem with what oils to use everywhere. Last week i ran into my...
  6. 2012 Sportsman Transmission Low Pops Out

    Polaris Sportsman
    Please help, I have a 2012 Sportsman 500 HO Touring, a few months ago it started making a loud turbo sound out of the snorkels in low gear. Recently it started popping out of gear, it goes into gear smoothly but under a little bit of throttle it disengages. The output gear 91T was loose...
  7. 05 Sportsman 800 Transmission? Shifting? Help!!

    ATV Repair and Maintenance
    Hello- This morning I went out to plow my driveway of the new snowfall and everything was working fine. After a couple of passes, I went to shift from reverse to forward and there was nothing there. The shifter has zero resistance on it, I can move it back and forth but there is nothing...
  8. ISO 07 outlaw 525 engine

    ATV Parts Wanted
    Ok, so I'm new to forums all together so with that being said please bare with me. I've recently traded for an 07 outlaw 525 irs. The owner before the guy i got it from had removed the motor and its been missing ever since. ive searched all over with no luck finding any solid engine /...
  9. 05 predator 500 transmission advice

    Polaris Predator
    Last year my chain snapped, punched a whole in my crankcase and broke 3 teeth off the gears in my transmission. Despite my lack of special tools I've been able to get it all apart. Figured I would just order a new set of gears off ebay and throw it back together with new gaskets. Well this...
  10. 1999 Polaris Sportsman 500 - Chunk missing from primary clutch sheave Help!!

    ATV Repair and Maintenance
    So my 2 yr old daughter managed to drop a 12 mm socket down the cvt vent tube while rebuilding the carb. It managed to take a chunk out of the primary sheave. Unfortunately i did not notice until i started the machine. It is the ebs model and seems to work fine still but ive heard they are...
  11. 1997 polaris sportsman500 sitting for two years.

    ATV Repair and Maintenance
    Hi guys. Recently bought a 1997 sportsman 500 on Craig's list for 800. It came with a front end loader. The guy I bought it from said its been sitting for about 2 years. It was in pretty rough shape , had some rusting issues. The exhaust was pretty rotted. I got it home and replaced the battery...
  12. 95 4x4 gearbox/transmission compatibility

    Polaris Sportsman
    Are any other transmissions compatible with mine? My sportsman transmission is not feasible for rebuild. I have a few parts that can be switched out if that is the compatibility issue with another model. My searches are only telling me certain parts are compatible with other models, therefore...
  13. 600 700 800 Transmission Gearcase

    ATV Parts for Sale
    I have a transmission for sale that should fit like a '02-'05 Sportsman 600, 700, or 800. The case is in good condition and is not damaged. It does work, but it whines in high. I bought it to take the gears out and put them in my '04 700. The rest of the gears and bearings are fine. The...
  14. 93 350L 4x4 grinding sound

    Polaris Trail Boss
    So I bought a 93 Trail Boss 350L 4x4 the other day. Always wanted some sort of ATV, and a deal came around. He was selling a 7x10 flatbed trailer and we mentioned the ATV in passing. We got both for $700. Here's the story of the ATV: the guy we bought it from picked it up from someone that...
  15. "08 Front Gearbox Cross Reference

    ATV Repair and Maintenance
    Hi. I"ve been trying to find a cross reference to tell me if I can replace my 1332568 ADC front gearbox with with a non ADC 3235162 gearbox? Or any other that I can find?. Anything that will work really. I live on the prairies so having ADC really isn't too important. If anyone can help out, it...
  16. Wanted: ADC Front diff/gearbox

    ATV Parts Wanted
    Hi. I'm looking for the front gearbox/diff for my 2008 Sportsman 500 HO. PM me if you have any questions. Thanks
  17. Trailblazer 250 goes into gear but won't move

    Polaris Trail Blazer
    Hi all, I'm new here and hoping for some help. I have an 04 Polaris TB 250. We ran it, rode it no problems about a month ago. Since then it has been parked in the barn. Yesterday, got it out and the battery was dead but pull started it and she fired right up. Put it into gear and it won't go...
  18. 96 Scrambler 400 Clutch/Transmission Diagnosis

    ATV Repair and Maintenance
    I have a 96 Scrambler 400. When I shift into forward gear and give it throttle, There is a grinding sound (like gears grinding) and it will not engage and go forward. I have had this problem for several months and if you let the rpms come back down and then tried shifting several times (from...
  19. 2009 sportsman 800ho tranny problem

    ATV Repair and Maintenance
    Last night I was out for a good ride. Started to feel a grinding feeling which I thought felt like a blown ujoint. On the way back the tires almost locked up and now it clucks while in high low and reverse. If I put it in N it rolls perfect. Any suggestions on what it could be?
  20. 94 SPortsman 400 Transmission swap

    Polaris Sportsman
    I need to replace my transmission. The housing is busted where the swing arm rest. is it best to replace? What other models/ years are compatible to swap? Thanks