First need to figure out wether it's machanical or electrical. I've seen problems with the armeture plates, and the roller cage. When the cage cracks it wont let the bearings release all the way, causing AWD to stay engaged. let me know if i can be more help.
A forum community dedicated to Polaris ATV owners and enthusiasts. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Research modifications, troubleshooting, maintenance, and more!