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I have a 2006 polaris sportsman 800 and it seems that the AWD does not disengage all the way even with the AWD switched to the 2x4? What could be causing this?
 

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First need to figure out wether it's machanical or electrical. I've seen problems with the armeture plates, and the roller cage. When the cage cracks it wont let the bearings release all the way, causing AWD to stay engaged. let me know if i can be more help.
 
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