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Discussion Starter #2
anybody.......?i need some help here anyone? suggestions? tips?do's? don'ts?:twak::doh::buttkick:
 

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Discussion Starter #4
yup awd in high gear and in reverse(when button applied) but no low gear...i think i changed the right senser there is two right by each other on the tranny... anybody know if the farthest forward one is the transmission switch?
 

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im not sure, i hopeing i can help you help yourself. i see the two switches here, does this fiche picture with parts description help you at all? #10 and #11 the two switches you were referring too?


- ------- Asm., Gearcase (See Footnote) Usage
1 3233256 SEAL 2 Usage
1 3233256 SEAL 2 Usage
2 3233252 SCREW 2 Usage
3 3233636 DECAL-SWITCH 1 Usage
4 3233026 SCREW 18 Usage
5 3233248 SEAL 3 Usage
5 3233248 SEAL 3 Usage
6 3233671 GEARCASE-LH 1 Usage
7 3233037 VENT 1 Usage
8 3233475 DIPSTICK 1 Usage
9 3233616 SCREW,TAP 1 Usage
10 3233617 SWITCH,ITW 2 POSITION 1 Usage
11 3233635 SWITCH-H/R,ITW 1 Usage
12 3233442 BOLT 2 Usage
13 3233352 WASHER 1 Usage
14 3233476 GEAR,31T,SNORKEL 1 Usage
15 ------- Bearing, Ball (See Footnote) Usage
16 3233446 SHAFT,SNORKEL 1 Usage
17 3233302 O-RING 1 Usage
18 3233303 SNORKEL 1 Usage
19 3233305 BEARING,BALL 1 Usage
20 3233353 SPACER (1.180x.995x.010) 1 Usage
20 3233353 SPACER (1.180x.995x.010) 1 Usage
20 3233353 SPACER (1.180x.995x.010) 1 Usage
20 3233353 SPACER (1.180x.995x.010) 1 Usage
20 3233353 SPACER (1.180x.995x.010) 1 Usage
20 3233354 SPACER (1.180x.995x.025) 1 Usage
20 3233354 SPACER (1.180x.995x.025) 1 Usage
20 3233354 SPACER (1.180x.995x.025) 1 Usage
20 3233354 SPACER (1.180x.995x.025) 1 Usage
20 3233354 SPACER (1.180x.995x.025) 1 Usage
20 3233355 SPACER (1.180x.995x.040) 1 Usage
20 3233355 SPACER (1.180x.995x.040) 1 Usage
20 3233355 SPACER (1.180x.995x.040) 1 Usage
20 3233355 SPACER (1.180x.995x.040) 1 Usage
20 3233355 SPACER (1.180x.995x.040) 1 Usage
20 3233356 SPACER (1.180x.995x.005) 1 Usage
20 3233356 SPACER (1.180x.995x.005) 1 Usage
20 3233356 SPACER (1.180x.995x.005) 1 Usage
20 3233356 SPACER (1.180x.995x.005) 1 Usage
20 3233356 SPACER (1.180x.995x.005) 1 Usage
20 3233357 SPACER (1.180x.995x.008) (See Footnote) 1 Usage
20 3233357 SPACER (1.180x.995x.008) (See Footnote) 1 Usage
20 3233357 SPACER (1.180x.995x.008) (See Footnote) 1 Usage
20 3233357 SPACER (1.180x.995x.008) (See Footnote) 1 Usage
20 3233357 SPACER (1.180x.995x.008) (See Footnote) 1 Usage
21 3233306 RING,RETAINING 1 Usage
22 3233444 BOLT,LOCK SNORKEL GEAR 1 Usage
23 3233351 BOLT 1 Usage
24 3233292 BUSHING 1 Usage
25 3233293 SEAL 1 Usage
26 ------- Washer (See Footnote) 4 Usage
27 3233291 NUT,FLEXLOCK 2 Usage
28 3233294 PLATE,COVER 1 Usage
29 3233295 WASHER,LOCK 4 Usage
30 3233296 SCREW 4 Usage
31 3233253 PLUG, DRAIN Substituted by 3233777 1 Usage
32 3233254 PLUG, WASHER 1 Usage
33 3233672 GEARCASE-RH Substituted by 3233748 1 Usage
34 3233247 PIN, DOWEL 3
 

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I would next check the wires running to that switch, I don't a wiring diagram for that model so I can help much on which wire is which, but there should be a 12v source going in and then another coming out when in low.
 

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Discussion Starter #9
ok i checked the awd switch on the handle bar...has power when its in high..but dosent have it when its in low gear so ive narrowed t down to electrical now what check the tranny switch next?
 

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Yep, check for power at the trans switch. Maybe someone can chime in with a wiring diagram for your model. I'll see if I can find one online.
 

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OK, on the main transwitch(diagram shows 2 switches). red/wht wire is main power to the first switch then if in Low it travels to the other switch through the white wire, then back out the gray/white wire up to the AWD switch. So assuming the diagram matches your wires, check the white wire between the 2 switches for power while in low gear. You can check the red/white wire first to make sure you got power to the switches.
Use a test light or test meter to check these, if they have a sharp point on them just push the point into the insulation so that it penetrates into the wire or you can stripe a small section of wire and patch with some liquid tape. Do this and will can go from there.
 

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"that would be strip a small section"
 

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Discussion Starter #17
fixed!!!:rock_dj:combination of dirty hookups and switches where swapped with each other..but we got it...THANK GUYS!!
 
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