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Hey all, I have a early 2004 Polaris 600 Sportsman. When i am running the quad with the lights turned Off, the machine runs fine. I run into trouble when the lights are ON. When the fan kicks in that is when the quad shuts down. It will start back up, but will continue to shut down unless you turn the lights off. I just put a new battery in it, so i know its not that. If anybody knows anything could you please help me out. I have no idea what is causing this. Thanks for your time. Mike
 

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shuts down

My thought is since the red kill switch is close to the light switch they may be connecting due to dirt or corrision. You might check all connections under the hood also. Pull them apart and check for dirt. Have you been in mud or water a lot? Good luck! TW
 
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