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Discussion Starter #1 (Edited)
2002 Sportsman 500 HO

Im new to this forum. I have a 2002 sportsman 500 HO. It feels like it's in low gear when it's in high, and worse when in low. (like secondary clutch wont open up). I found primary clutch in bad shape and had rebuilt. Secondary clutch was inspected and supposedly spring is ok. I put back together with rebuilt primary and it acts exactly the same. Any idea what is going on? Could it be in the transmission actually?
 

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Welcome to the board!:med:
 

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that sounds like you have clutch button issues. Take the secondary apart again and inspect the buttons and the helix to make sure it is not worn. Also check your belt to make sure its not worn out.
 
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