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I have a 2004 600 twin. I am having problems with shifting. While it is not running most of the time I can run through all positions. While running at bout 1050rpm i can someties get through all the gear positions then for some reason i cannot. If i shut it off i can go through all the positions. I replaced the belt, observed the drive clutch which appears to function normally, belt is not in motion while idling, It is a mystery to me.
 

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is it creeping while in gear?, is drive belt centered on primary clutch? if not you can add or remove spacers behind secondary to get it centered, after you check that if its still creeping or hard to shift its probably ebs washers in primary are worn.
 
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