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Sportsman 850 burnt up its toast

3791 Views 45 Replies 15 Participants Last post by  madmatterphotos
My boyfriend had a 2020 sportsman 850. He went riding today but before he even got 10 feet, he heard a pop under the engine, saw smoke, lost power and then flames. Anyone have any ideas?
He’s had a power issue before with it losing power then during, and a dealer diagnosed a fuel pump so he replaced it then no problems for months till now. Thanks
Ecoregion Fire Ash Flame Pollution
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My boyfriend had a 2020 sportsman 850. He went riding today but before he even got 10 feet, he heard a pop under the engine, saw smoke, lost power and then flames. Anyone have any ideas?
He’s had a power issue before with it losing power then during, and a dealer diagnosed a fuel pump so he replaced it then no problems for months till now. Thanks View attachment 174738
Glad no one was hurt.
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I found this today.

I might buy two: one to test, one to install.
I WOULD NOT BUY ANY IF THEY WERE FREE

Home appliance Font Fluid Gas Cylinder


Chances are they will not work when needed and they will not work well in an unenclosed space - ATV's are pretty well ventilated so I would suggest at least 10 per vehicle - 5 might work and would be adequate for the appx. 35 square foot area the average ATV occupies.
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Take the money for the fire extinguishers and put it toward the atv insurance , I'd rather have a new ride than a repaired fire damaged atv 😀
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Take the money for the fire extinguishers and put it toward the atv insurance , I'd rather have a new ride than a repaired fire damaged atv 😀
Another reason I carry fire extinguishers is for others around me in case a fire occurs with their equipment. I can save my stuff or someone else's. The same applies with the gun I always carry - I can save my ass or yours.
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My boyfriend had a 2020 sportsman 850. He went riding today but before he even got 10 feet, he heard a pop under the engine, saw smoke, lost power and then flames. Anyone have any ideas? He’s had a power issue before with it losing power then during, and a dealer diagnosed a fuel pump so he replaced it then no problems for months till now. Thanks View attachment 174738
I just got a recall for my 2021 Polaris 570 wire harness issue and we're it is about catching Fire I wonder if that is affecting your vehicle I took mine to the dealer last week they inspected it they said mine was good to go wonder if you have the problem with that model
My boyfriend had a 2020 sportsman 850. He went riding today but before he even got 10 feet, he heard a pop under the engine, saw smoke, lost power and then flames. Anyone have any ideas?
He’s had a power issue before with it losing power then during, and a dealer diagnosed a fuel pump so he replaced it then no problems for months till now. Thanks View attachment 174738
There was a recall on my 2021 Polaris 570 Sportsman took it to the dealer last week they inspected it it was a wire harness that the recalls about they said that could catch fire wonder if that is affecting your ATV I would look into that mine was good to go thank goodness for that
Definitely toast. He heard a pop then saw smoke. Thank goodness fully insured but still owe on it.
Well I just Received a recalled for my 2021 570 sportmens ..it was for the wireharness that it could catch fire..took it to the Dealer last week they inspected sent photo's to the Manufactor and it was cleared..wonder if that could relate to your ATV..
Well, if it had been an electric vehicle it would not have happened - no gasoline or oil to fuel a fire! But wait; isn't the container for the EV battery made of petro-chemical material? How about the insulation on the wiring, the body, the tires, lighting equipment, motor controller and brake system materials? How much of an electric vehicle can be constructed without products derived from coal, oil or gas?
Lol, truth
thank you!
Consider an ABC extinguisher.
many of the “automobile” extinguishers are simply BC.
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I buy NOTHING from Amazon. Counterfeit or chinese garbage, always. eBay isn't much better, but if you know what you're looking for you can at least buy something decent from a non-commercial seller.

Pop, then fire - sounds like an extreme dead short of something thick, wiring-wise. Either carelessly installed accessories, or poor build quality. Both are extremely common today, no matter what you buy - cars, trucks, lawn mowers, etc.. The amount of crap out there today astounds me as a mechanic.

Partly because of this, after 14 years of running my own small engine and automotive repair shop, plus another 10+ on top of that doing it on the side, I'm moving on to something different. Between crap parts that are junk right out of the box or don't make it a week, supply chain b/s, USPS / UPS b/s, rust due to road salt, super expensive tooling becoming obsolete in just a few years (and failure prone because it's electronic), I've had about enough. Taking a maintenance position in the city. I'm friggin done.
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I buy NOTHING from Amazon. Counterfeit or chinese garbage, always. eBay isn't much better, but if you know what you're looking for you can at least buy something decent from a non-commercial seller.

Pop, then fire - sounds like an extreme dead short of something thick, wiring-wise. Either carelessly installed accessories, or poor build quality. Both are extremely common today, no matter what you buy - cars, trucks, lawn mowers, etc.. The amount of crap out there today astounds me as a mechanic.

Partly because of this, after 14 years of running my own small engine and automotive repair shop, plus another 10+ on top of that doing it on the side, I'm moving on to something different. Between crap parts that are junk right out of the box or don't make it a week, supply chain b/s, USPS / UPS b/s, rust due to road salt, super expensive tooling becoming obsolete in just a few years (and failure prone because it's electronic), I've had about enough. Taking a maintenance position in the city. I'm friggin done.
ummmmm ok?
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If you've got something to say, SAY IT.
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"Taking a maintenance position in the city. I'm friggin done."

I worked for a municipality for 8 years. You are not going to distance yourself from cheap china crap. Municipalities buy from the lowest bidder and hires low bid contractors for anything they do. I spent most of my 8 years fixing or modifying what a low bidder installed. It always cost them more in the long run than if they would have bought quality instead of cheap.

D
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As long as it's not a modern automobile, I'm good with that. The engineering on these toilets is INFURIATING. The newer the model year, the more frustrating the repair will be.

I'll be working on 70 year old boilers. Right up my alley.
I hear ya. I was the machinist at a water treatment facility. We had a lot of old mechanical equipment that I rebuilt. That part I enjoyed, But, the city was always "upgrading" with modern electronic controllers trying to operate valves and pumps built in the 1930's. It was an automation nightmare. I also did boiler work. Lots of new electronic controls being added to old boilers these days too. Usually by the low bidder.

D
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Yeah, I hear they plan on upgrading these 4 giants to natural gas units next year or so. Job security, no doubt about it. 😂
If you've got something to say, SAY IT.
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I have never carried a fire extinguisher in an ATV. . I think that will be my new years resolution. I will get several and put one in each car and ATV. Wife's car has one but really old and probably needs replaced. D
Yes indeed do it today if possible I’m Brad that was my beautiful ATV in flames what a heart breaker. I figured it would out live me so much for that thought.
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My boyfriend had a 2020 sportsman 850. He went riding today but before he even got 10 feet, he heard a pop under the engine, saw smoke, lost power and then flames. Anyone have any ideas?
He’s had a power issue before with it losing power then during, and a dealer diagnosed a fuel pump so he replaced it then no problems for months till now. Thanks View attachment 174738
I just thank God it didn’t happen in the middle of summer or I would have had a Huge forest fire on my hands the flames you see does it no justice they were at least 20 to 30 feet high at one point
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Yes indeed do it today if possible I’m Brad that was my beautiful ATV in flames what a heart breaker. I figured it would out live me so much for that thought.
I don't think a lot of us think of needing a fire extinguisher with a 4-wheeler. I never thought about it until reading enough horror stories on this forum that it scared me straight and I now have them. Another good reason to have one is for the woods, fields, or forests we ride in. I don't want to be the guy who's wheeler caught on fire and also burned up 5,000 acres of a forest and homes, etc.

Its just good insurance to carry one in my opinion.
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