Do they give VIN # ranges for the split?

 

Yes,split by vin number

 

It should have a sticker with the date of mfg. on the right side radiator guard.
You can also just LOOK at the tank and the fuel pump/sending unit connection. The difference is VERY obvious.

Built 8/20/07 and before:

Built 8/21/07 and after:

There's a bunch of them on ebay once you determine which you need.
However, many times you can just pull the unit out of the tank and it's simply that the clip that holds the float comes loose something easily fixed.

 

Thanks for that info. I will check it out. its my buddys so I need to get it over here and look at it.

 

Ok got quad here and apart. dealer said sending unit was bad. well I took it apart and sending unit ohms out to what manual says. this is at the plug inside tank. when I check at the plug that connects at harness I don't get a reading. if I check each wire in harness to inside 3 pins everything is ok. its like one pin is not making contact, if sending unit ohms out can it still be the assembly.

 

I bet your sending unit float is saturated, was on my 2007, would not display the fuel level. The link below is for the new float I used to replace mine. I used a coat hanger to diagnose that it was the float that was issue. Use the coat hanger to lift the float arm to see if the fuel gauge would read, it takes a few seconds for it to start reading, this is because when the fuel is sloshing around while riding it doesn't keep fluctuating on the gauge.

FUEL GAUGE SENDING UNIT FLOAT - Polaris ATV - X2, Sportsman 500, 700, 800, Can-Am Renegade - DJSFLOAT

Hope this helps.

 

Thanks i will try this

 

Mine was saturated too. Bought new float from DJS tractor. Had to thread end of float rod then double nutted float on using stainless nuts and washer.

Works fine now.

 

remember what size you threaded the rod?

 

Well what do ya know. I plugged in fuel pump assy and gage is working. ordering float now. thanks you guys just saved this guy about 700.

 

Your welcome

 

Ordered part then realized this guy is local. so went and picked up part. will install in the morning and all should be good. thanks guys.

 

Was either 4-40 or #6 machine thread. I do remember the die didn't fit exactly and was a bit small for the rod so I had to take extra time on the cut. Use the one that fits best.

 

4-40 worked like ya said . Rod was a little big but it threaded.

 

One more thing, where does end of vent hose go? Can't see it in manual.